CPC C02F 9/00 (2013.01) [C02F 1/5236 (2013.01); C02F 1/62 (2013.01); C02F 1/66 (2013.01); C02F 5/06 (2013.01); C02F 2001/007 (2013.01); C02F 2101/006 (2013.01); C02F 2101/20 (2013.01); C02F 2103/365 (2013.01); C02F 2209/003 (2013.01); C02F 2209/055 (2013.01); C02F 2209/06 (2013.01); C02F 2209/07 (2013.01); C02F 2209/19 (2013.01); C02F 2301/046 (2013.01); C02F 2301/08 (2013.01)] | 8 Claims |
1. A method of treating frac flowback containing barium, naturally occurring radioactive material (NORM) and hardness employing a dual stage precipitation process to reduce or minimize the production of sludge containing NORM, the method comprising:
A. in a first stage precipitation process:
i. mixing a sulfate source with the frac flowback in a barium sulfate-NORM reaction tank and precipitating barium sulfate and NORM;
ii. after mixing the sulfate source with the frac flowback, subjecting the frac flowback to a solids-liquid separation process to produce a first effluent and a first sludge containing the barium sulfate and NORM;
B. in a second stage precipitation process:
i. adding an alkaline reagent to the first effluent and increasing the pH of the first effluent;
ii. chemically softening the first effluent by precipitating hardness;
iii. after precipitating the hardness, subjecting the first effluent to a solids-liquid separation process and producing a second effluent and a second sludge containing the hardness;
C. recycling the first sludge containing the barium sulfate and NORM and mixing the first sludge with the frac flowback and the sulfate source; and
D. recycling a sufficient amount of the first sludge to maintain the NORM concentration in the second sludge at or below a threshold level.
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