US 12,490,488 B2
Semiconductor device structure and methods of forming the same
Chieh-Ping Wang, Taichung (TW); Ting-Gang Chen, Taipei (TW); and Tai-Chun Huang, Hsinchu (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed on May 13, 2022, as Appl. No. 17/743,510.
Prior Publication US 2023/0369452 A1, Nov. 16, 2023
Int. Cl. H10D 64/01 (2025.01); H10D 30/01 (2025.01); H10D 30/62 (2025.01); H10D 62/10 (2025.01); H10D 84/01 (2025.01); H10D 84/03 (2025.01); H10D 84/83 (2025.01)
CPC H10D 64/017 (2025.01) [H10D 30/024 (2025.01); H10D 30/6211 (2025.01); H10D 30/6219 (2025.01); H10D 62/115 (2025.01); H10D 84/013 (2025.01); H10D 84/0158 (2025.01); H10D 84/038 (2025.01); H10D 84/834 (2025.01)] 20 Claims
OG exemplary drawing
 
1. A method, comprising:
forming fins from a substrate;
forming a dummy gate stack over portions of the fins;
forming epitaxial source/drain regions adjacent the dummy gate stack;
depositing a first inter-layer dielectric (ILD) over the epitaxial source/drain region;
replacing the dummy gate stack with a first gate stack;
forming a trench through the first gate stack and into an isolation region under the first gate stack; and
forming a dielectric layer in the trench by an atomic layer deposition process, wherein the dielectric layer is non-conformal; and the atomic layer deposition process comprises:
flowing a first precursor into a processing chamber;
flowing a second precursor into the processing chamber to form a conformal dielectric layer;
performing a treatment process on the conformal dielectric layer;
flowing the first precursor into the processing chamber; and
flowing the second precursor into the processing chamber to increase the thickness of the conformal dielectric layer non-uniformly.