US 12,484,299 B2
Integrated circuit structure with gate structures on grids and method for forming the same
Yung Feng Chang, Hsinchu (TW); Tung-Heng Hsieh, Hsinchu County (TW); Bao-Ru Young, Hsinchu County (TW); and Pi-Yun Sun, Hsinchu (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed on Aug. 12, 2021, as Appl. No. 17/400,310.
Prior Publication US 2023/0052954 A1, Feb. 16, 2023
Int. Cl. H10D 84/85 (2025.01); H01L 21/02 (2006.01); H10D 30/01 (2025.01); H10D 30/67 (2025.01); H10D 62/10 (2025.01); H10D 64/01 (2025.01); H10D 84/01 (2025.01); H10D 84/03 (2025.01)
CPC H10D 84/856 (2025.01) [H01L 21/0259 (2013.01); H10D 30/031 (2025.01); H10D 30/6735 (2025.01); H10D 30/6757 (2025.01); H10D 62/118 (2025.01); H10D 64/017 (2025.01); H10D 64/018 (2025.01); H10D 84/0167 (2025.01); H10D 84/017 (2025.01); H10D 84/0179 (2025.01); H10D 84/0184 (2025.01); H10D 84/0186 (2025.01); H10D 84/038 (2025.01)] 20 Claims
OG exemplary drawing
 
1. A method, comprising:
forming a plurality of first fin structures on a first active region of a semiconductor substrate, the plurality of first fin structures each having alternating first and second semiconductor layers;
forming a plurality of second fin structures over a second active region of the semiconductor substrate, the plurality of second fin structures each having alternating third and fourth semiconductor layers;
removing the first and third semiconductor layers, such that the second and fourth semiconductor layers are suspended over the semiconductor substrate, wherein the second and fourth semiconductor layers each has a maximum dimension extending in a first direction from a top view; and
forming a plurality of first metal gate structures surrounding each of the suspended second semiconductor layers, and a plurality of second metal gate structures surrounding each of the suspended fourth semiconductor layers, wherein the first and second gate structures each has a maximum dimension extending in a second direction from the top view, the second direction is perpendicular to the first direction, wherein the plurality of first metal gate structures have a first gate pitch, the plurality of second metal gate structures have a second gate pitch, the first gate pitch is a center-to-center distance between two adjacent first metal gate structures in the first direction, the second gate pitch is a center-to-center distance between two adjacent second metal gate structures in the first direction, and the second gate pitch is a first integer times the first gate pitch, and the first integer is two or more, and
wherein from a cross-sectional view taken along the first direction, one of the second semiconductor layers has opposing ends that respectively extends beyond opposing longitudinal sides of a corresponding one of the first metal gate structures in the first direction to directly contact source/drain regions.