US 12,484,298 B2
Semiconductor structure with self-aligned backside power rail
Kuo-Cheng Chiang, Hsinchu County (TW); Shi Ning Ju, Hsinchu (TW); Kuan-Lun Cheng, Hsin-Chu (TW); and Chih-Hao Wang, Hsinchu County (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Co., Ltd., Hsin-Chu (TW)
Filed on Aug. 7, 2023, as Appl. No. 18/366,004.
Application 18/366,004 is a continuation of application No. 17/872,907, filed on Jul. 25, 2022, granted, now 11,848,329.
Application 17/872,907 is a continuation of application No. 17/082,329, filed on Oct. 28, 2020, granted, now 11,450,665, issued on Sep. 20, 2022.
Claims priority of provisional application 63/001,819, filed on Mar. 30, 2020.
Prior Publication US 2023/0387127 A1, Nov. 30, 2023
This patent is subject to a terminal disclaimer.
Int. Cl. H10D 84/85 (2025.01); H10D 30/01 (2025.01); H10D 30/62 (2025.01); H10D 30/69 (2025.01); H10D 84/01 (2025.01); H10D 84/03 (2025.01)
CPC H10D 84/853 (2025.01) [H10D 30/024 (2025.01); H10D 30/6211 (2025.01); H10D 30/797 (2025.01); H10D 84/013 (2025.01); H10D 84/0158 (2025.01); H10D 84/038 (2025.01)] 20 Claims
OG exemplary drawing
 
1. A method of forming an integrated circuit structure, comprising:
forming a first semiconductor layer of a first semiconductor material over a substrate;
forming a stack of first and second semiconductor films interdigitated over the first semiconductor layer, the first and second semiconductor films having different semiconductor materials, wherein each of the first and second semiconductor films are thinner than the first semiconductor layer;
forming an isolation feature over the substrate and surrounding the first semiconductor layer, the stack of first and second semiconductor films protrudes above the isolation feature and defines an active region;
forming a gate stack over the active regions and spanning between a first and a second source/drain (S/D) region;
forming an S/D trench in the first and the second S/D regions by etching the stack of first and second semiconductor films in the first and the second S/D regions;
replacing the first semiconductor layer in the first S/D region with a second semiconductor layer of a second semiconductor material, wherein the second semiconductor material is different from the first semiconductor material; and
forming S/D features over the second semiconductor layer in the first S/D region and over the first semiconductor layer in the second S/D region.