| CPC H01M 4/30 (2013.01) [H01M 4/244 (2013.01); H01M 10/24 (2013.01); H01M 10/30 (2013.01); H01M 50/403 (2021.01); H01M 50/431 (2021.01); H01M 50/446 (2021.01); H01M 50/457 (2021.01); H01M 50/46 (2021.01)] | 9 Claims |

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1. A method comprising:
combining an inorganic material with a binder to form a mixture, wherein the inorganic material comprises a water insoluble hydroxide of metals selected from the alkaline earth group; and
forming the mixture into a free-standing dried sheet of separator material, wherein the free-standing dried sheet of separator material comprises 70 wt. % to 99 wt. % of the inorganic material, and 1 wt. % to 30 wt. % of the binder, and wherein the inorganic material is selected from the group consisting of: magnesium hydroxide, calcium hydroxide, strontium hydroxide, barium hydroxide, and any combination thereof; and
incorporating the free-standing dried sheet into a rechargeable battery.
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