| CPC H01L 29/785 (2013.01) [H01L 21/02153 (2013.01); H01L 21/02186 (2013.01); H01L 21/0228 (2013.01); H01L 21/02362 (2013.01); H01L 29/66545 (2013.01); H01L 29/66795 (2013.01)] | 20 Claims |

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1. A method of manufacturing a semiconductor device, comprising:
forming a gate dielectric layer over a channel region;
forming a bilayer cap structure by performing operations comprising:
forming a first layer, which is conductive, over the gate dielectric layer;
forming a second layer over the first layer, wherein the second layer is thinner than the first layer;
performing a first annealing operation after the second layer is formed;
performing a fluorine soaking operation;
forming a third layer over the second layer;
performing a second annealing operation after the third layer is formed;
removing the third layer after the second annealing operation; and
forming a gate electrode layer after the third layer is removed.
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