US 12,138,708 B2
Methods, systems, and apparatus for component manufacturing
Sergey Mironets, Charlotte, NC (US); and Tahany Ibrahim El-Wardany, Vernon, CT (US)
Assigned to GOODRICH CORPORATION, Charlotte, NC (US)
Filed by GOODRICH CORPORATION, Charlotte, NC (US)
Filed on Feb. 23, 2022, as Appl. No. 17/678,869.
Prior Publication US 2023/0264289 A1, Aug. 24, 2023
Int. Cl. B23K 20/00 (2006.01); B23K 20/12 (2006.01); B23K 101/00 (2006.01); B23K 103/14 (2006.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 80/00 (2015.01)
CPC B23K 20/1215 (2013.01) [B23K 20/125 (2013.01); B23K 20/126 (2013.01); B23K 2101/006 (2018.08); B23K 2103/14 (2018.08); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 80/00 (2014.12)] 18 Claims
OG exemplary drawing
 
1. A method of forming an additively manufactured component comprising:
rotating a die;
extending a mandrel through a sleeve and toward the rotating die while the die is rotating;
compressing, by the mandrel, a first loose substrate material disposed within the sleeve against the rotating die;
extruding a unitary tubing made of the first loose substrate material from the rotating die in response to the compressing, by the mandrel, the first loose substrate material disposed within the sleeve against the rotating die, wherein the extruded unitary tubing comprises a first body of the additively manufactured component;
rotating a first billet material;
pressing a tip of the first billet material against the first body while the first billet material is rotating;
bonding at least a portion of the first billet material to the first body in response to the pressing and the rotating of the first billet material;
translating the first billet material relative to the first body; and
forming a boss from the at least the portion of the first billet material on the first body in response to the translating.