| CPC C08G 59/4028 (2013.01) [C08G 18/003 (2013.01); C08G 18/168 (2013.01); C08G 18/7671 (2013.01)] | 20 Claims |
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1. A process for producing thermoplastic polyoxazolidinones comprising copolymerizing a diisocyanate compound (A) with a bisepoxide compound (B) in the presence of a catalyst (C), a compound (D), and a compound (F) optionally in a solvent (E);
wherein the catalyst (C) is represented by the formula (I)
[A]+n[Y]n− (I)
wherein n is an integer having a value of 1, 2, or 3;
wherein [A]+ is a quaternary ammonium, quaternary phosphonium and/or quaternary stibonium;
wherein [Y]n− is a monovalent, divalent or trivalent anion;
wherein the compound (D) comprises at least one of a monofunctional isocyanate, a monofunctional epoxide, a cyclic carbonate, a monofunctional alcohol, a monofunctional amine or a combination thereof;
wherein the compound (F) comprises at least one of a monofunctional isocyanate, a monofunctional epoxide, a cyclic carbonate, a monofunctional alcohol, a monofunctional amine or a combination thereof;
wherein the process is conducted in the absence of a solvent (G), wherein the solvent (G) has a boiling point higher than 200° C. at 1 bar (absolute),
and wherein the process comprising:
(α) reacting of the diisocyanate compound (A) with the bisepoxide compound (B) in the presence of the catalyst (C) and the compound (D) that is optionally in the solvent (E) to form an intermediate compound; and
(β) reacting the compound (F) with the intermediate compound formed in step (a).
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