| CPC A23L 7/198 (2016.08) [A23L 7/117 (2016.08); A23L 7/17 (2016.08); A23L 11/05 (2016.08); A23P 30/20 (2016.08); A23P 30/34 (2016.08); B29C 48/2566 (2019.02); B29C 48/301 (2019.02); B29C 48/402 (2019.02); B29C 48/405 (2019.02); A23V 2002/00 (2013.01); B29C 48/0012 (2019.02); B29C 48/022 (2019.02); B29C 48/04 (2019.02); B29C 48/05 (2019.02); B29C 48/682 (2019.02); B29C 48/92 (2019.02); B29C 2948/92704 (2019.02)] | 12 Claims |

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1. A method of making unique twisted collets comprising:
providing a composition comprising a first granular material consisting of corn meal having a particle size distribution between 200 microns and 1200 microns such that between about 5% and 10% of the corn meal have a particle size smaller than 300 microns;
feeding the composition into a single barrel that has more than one rotatable auger;
conveying the composition toward a die assembly through the more than one rotatable auger and through a transition piece having an interior flow path beginning adjacent to a downstream end of the augers and diverging to a wide output end, with the die assembly comprising a stator and a rotor with a die gap there between, wherein the stator comprises a stator head downstream of the more than one rotatable auger and a stationary plate surrounding the output end of the transition piece and wherein the rotor is a rotatable plate downstream from the stator, the wide output end of the transition piece in communication with the stationary plate; and,
expanding the composition within the die assembly to form the unique twisted collets having a bulk density ranging from about 3.0 to about 6.0 lbs/ft3.
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