US 12,136,572 B2
Method for forming semiconductor device structure with gate and resulting structures
Chai-Wei Chang, New Taipei (TW); Po-Chi Wu, Zhubei (TW); and Wen-Han Fang, New Taipei (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD., Hsin-Chu (TW)
Filed by Taiwan Semiconductor Manufacturing Co., Ltd., Hsinchu (TW)
Filed on Aug. 8, 2022, as Appl. No. 17/883,286.
Application 17/883,286 is a division of application No. 16/719,694, filed on Dec. 18, 2019, granted, now 11,469,145.
Application 15/791,289 is a division of application No. 14/625,291, filed on Feb. 18, 2015, granted, now 9,799,565, issued on Oct. 24, 2017.
Application 16/719,694 is a continuation of application No. 15/791,289, filed on Oct. 23, 2017, granted, now 10,522,411, issued on Dec. 31, 2019.
Claims priority of provisional application 62/096,753, filed on Dec. 24, 2014.
Prior Publication US 2022/0375795 A1, Nov. 24, 2022
Int. Cl. H01L 29/66 (2006.01); H01L 21/28 (2006.01); H01L 21/8234 (2006.01); H01L 29/51 (2006.01); H01L 21/3105 (2006.01); H01L 21/311 (2006.01)
CPC H01L 21/823437 (2013.01) [H01L 21/28123 (2013.01); H01L 21/823431 (2013.01); H01L 29/66545 (2013.01); H01L 29/66795 (2013.01); H01L 21/28088 (2013.01); H01L 21/31058 (2013.01); H01L 21/31144 (2013.01); H01L 29/517 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A semiconductor device comprising:
a substrate having therein a channel region;
a dielectric layer overlying the substrate, the dielectric layer having therein a trench overlying the channel region;
a gate dielectric extending along the channel region and extending partially up sidewalls of the trench;
a conductive work function layer on the gate dielectric and extending partially up sidewalls of the trench;
a gate electrode on the conductive work function layer and partially filling the trench, a topmost surface of the gate electrode being below a topmost surface of the dielectric layer and sidewalls of the gate electrode being spaced apart from respective sidewalls of the trench, wherein the topmost surface of the gate electrode deviates in height, relative to an uppermost surface of the channel region, by less than 10 nm; and
an insulating layer on the gate electrode, the insulating layer extending between the sidewalls of the gate electrode and sidewalls of the trench and having a bottommost surface contacting respective topmost surfaces of the gate dielectric and the conductive work function layer.