CPC C01B 21/16 (2013.01) [C07C 45/42 (2013.01)] | 10 Claims |
1. A process for preparing hydrazine hydrate, comprising the following steps:
(a) reacting ammonia, hydrogen peroxide and methyl ethyl ketone in the presence of a solution comprising at least one activator to form an azine;
(b) treating the reaction mixture from step (a) to isolate:
an aqueous phase comprising the at least one activator; and
an organic phase comprising the azine and optionally unreacted methyl ethyl ketone;
(c) optionally recycling the aqueous phase to step (a) after optional treatment;
(d) washing the organic phase;
(e) distilling the washed organic phase to recover the azine;
(f) hydrolyzing the azine to give hydrazine hydrate and regenerated methyl ethyl ketone, with pyrazoline-class heterocycles being purged;
(g) optionally recycling the methyl ethyl ketone obtained in step (f) to step (a); and
(h) recycling the pyrazoline-class heterocycles purge obtained in step (f) to one at least of steps (a), (b), (c), (d) or (g).
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