US 12,134,526 B2
High-rate at high-density tunable accumulation conveyor
Jason-David Nitzberg, Batavia, OH (US); Jason A. Johnson, Hamilton, OH (US); and Raymond Neiser, Batavia, OH (US)
Assigned to INTELLIGRATED HEADQUARTERS, LLC, Mason, OH (US)
Filed by Intelligrated Headquarters, LLC, Mason, OH (US)
Filed on Sep. 20, 2023, as Appl. No. 18/470,949.
Application 18/470,949 is a continuation of application No. 18/066,402, filed on Dec. 15, 2022, granted, now 11,807,469.
Application 18/066,402 is a continuation of application No. 17/326,462, filed on May 21, 2021, granted, now 11,560,275, issued on Jan. 24, 2023.
Application 17/326,462 is a continuation of application No. 16/750,311, filed on Jan. 23, 2020, granted, now 11,059,676, issued on Jul. 13, 2021.
Claims priority of provisional application 62/799,489, filed on Jan. 31, 2019.
Prior Publication US 2024/0017937 A1, Jan. 18, 2024
Int. Cl. B65G 47/26 (2006.01)
CPC B65G 47/261 (2013.01) [B65G 2203/042 (2013.01); B65G 2203/044 (2013.01)] 23 Claims
OG exemplary drawing
 
1. An accumulation conveyor comprising:
a plurality of zones, the plurality of zones comprising a first zone and a second zone, wherein at least the first zone is associated with a control module; and
a controller in association with the control module, the controller comprising at least one processor and at least one memory, the at least one memory storing executable instructions therein, wherein the executable instructions are configured to, in execution with the at least one processor, cause the controller to:
receive zone sensor data from a sensor associated with the second zone, wherein the second zone is downstream of the first zone;
determine whether an item detection variable associated with the second zone is satisfied, wherein the item detection variable is based on the zone sensor data;
determine whether a first operational characteristic variable associated with the first zone is satisfied;
determine whether a second operational characteristic variable associated with the second zone is satisfied; and
in an instance wherein the item detection variable and at least one operational characteristic variable are satisfied, send an inactivation command signal to the control module associated with the first zone,
wherein the first zone is associated with a roller countdown timer and wherein the first operational characteristic variable associated with the first zone is satisfied in an instance wherein the roller countdown timer has expired, and
wherein the roller countdown timer is configured to reset in an instance wherein the control module associated with the first zone receives an activation command signal.