US 12,459,659 B2
Method and apparatus for controlling electrical machines operating with a turbine engine
Stefan Joseph Cafaro, Chapel Hill, NC (US); Brendon Leeker, Cincinnati, OH (US); Kevin Graziano, Liberty Township, OH (US); and Harry Kirk Mathews, Jr., Clifton Park, NY (US)
Assigned to General Electric Company, Schenectady, NY (US)
Filed by General Electric Company, Schenectady, NY (US)
Filed on Mar. 7, 2022, as Appl. No. 17/687,832.
Prior Publication US 2023/0278719 A1, Sep. 7, 2023
Int. Cl. B64D 31/06 (2024.01); B64D 27/33 (2024.01); B64D 31/18 (2024.01); B64D 35/021 (2024.01); B64D 35/023 (2024.01); B64D 35/024 (2024.01)
CPC B64D 31/06 (2013.01) [B64D 27/33 (2024.01); B64D 31/18 (2024.01); B64D 35/021 (2024.01); B64D 35/023 (2024.01); B64D 35/024 (2024.01)] 18 Claims
OG exemplary drawing
 
1. A system, the system comprising:
a first electrical machine coupled to a first shaft of an engine of an aircraft;
a second electrical machine coupled to a second shaft of the engine of the aircraft;
an electrical bus coupled to aircraft instruments; and
a controller coupled to the first electrical machine and the second electrical machine, the controller configured to:
automatically determine a first mode to operate the first electrical machine and a second mode to operate the second electrical machine, and operate the first electrical machine according to the first mode and the second electrical machine according to the second mode;
wherein the first mode is a torque mode and the second mode is a voltage mode, the torque mode imparting mechanical power to the first shaft or the second shaft, the voltage mode utilizing a current to maintain a voltage at the electrical bus;
wherein the voltage mode is assigned by the controller to the first electrical machine or the second electrical machine based upon a size of the first electrical machine or the second electrical machine;
determine a power split of operation of the first electrical machine and the second electrical machine;
wherein the power split specifies the total power to be maintained at the electrical bus and how much of the total power is to be supplied or drawn by each of the first electrical machine and the second electrical machine, the power split automatically changing over time;
wherein the controller controls an operation of the first electrical machine and an operation of the second electrical machine according to the power split of operation, the power split of operation being managed to protect operating constraints of the engine while meeting electrical power demands of the aircraft instruments coupled to the electrical bus, while also maintaining desired engine thrust to the aircraft;
wherein the controller operates the first electrical machine such that as torque demand changes, the first electrical machine operates so that a torque produced by the first electrical machine is equal to a torque specified in the power split up to a constraint, causing a resultant change in voltage on the electrical bus, and
wherein the controller responsively operates the second electrical machine to cause the electrical bus to maintain the voltage on the electrical bus.
 
10. A method, the method comprising:
automatically determining a first mode to operate a first electrical machine and a second mode to operate a second electrical machine, the first electrical machine coupled to a first shaft of an engine of an aircraft and the second electrical machine coupled to a second shaft of the engine of the aircraft;
wherein the first mode is a torque mode and the second mode is a voltage mode, the torque mode imparting mechanical power to the first shaft or the second shaft, the voltage mode utilizing a current to maintain a voltage at an electrical bus;
wherein the voltage mode is assigned to the first electrical machine or the second electrical machine based upon a size of the first electrical machine or the second electrical machine;
operating the first electrical machine according to the first mode and the second electrical machine according to the second mode and operating an electric bus that is coupled to aircraft instruments;
determining a power split of operation of the first electrical machine and the second electrical machine, wherein the power split specifies a total power to be maintained at the electrical bus and how much of the total power is to be supplied or drawn by each of the first electrical machine and the second electrical machine, the power split automatically changing over time;
and
controlling an operation of the first electrical machine and the second electrical machine according to the power split of operation, the power split of operation being managed to protect operating constraints of the engine while meeting electrical power demands of the aircraft instruments coupled to the electrical bus, while maintaining desired engine thrust to the aircraft;
wherein the controlling comprises operating the first electrical machine such that as torque demand changes, the first electrical machine operates so that a torque produced by the first electrical machine is equal to a torque specified in the power split up to a constraint, causing a resultant change in voltage on the electrical bus, and responsively operating the second electrical machine to cause the electrical bus to maintain the voltage on the electrical bus.