US 12,133,382 B2
Three-dimensional memory device with contact via structures located over support pillar structures and method of making thereof
Xiang Yin, Yokkaichi (JP)
Assigned to SANDISK TECHNOLOGIES LLC, Addison, TX (US)
Filed by SANDISK TECHNOLOGIES LLC, Addison, TX (US)
Filed on Feb. 23, 2022, as Appl. No. 17/678,499.
Prior Publication US 2023/0269936 A1, Aug. 24, 2023
Int. Cl. H10B 41/27 (2023.01); G11C 16/04 (2006.01); H01L 23/522 (2006.01); H10B 41/10 (2023.01); H10B 41/35 (2023.01); H10B 43/10 (2023.01); H10B 43/27 (2023.01); H10B 43/35 (2023.01)
CPC H10B 41/27 (2023.02) [G11C 16/0483 (2013.01); H01L 23/5226 (2013.01); H10B 41/10 (2023.02); H10B 41/35 (2023.02); H10B 43/10 (2023.02); H10B 43/27 (2023.02); H10B 43/35 (2023.02)] 3 Claims
OG exemplary drawing
 
1. A method of forming a three-dimensional memory device, comprising:
forming an alternating stack of insulating layers and sacrificial material layers over a substrate;
forming support pillar structures through the alternating stack;
forming stepped surfaces by patterning the alternating stack and the support pillar structures, wherein the stepped surfaces continuously extend from a bottommost layer of the alternating stack to a topmost layer of the alternating stack in a staircase region;
forming a retro-stepped dielectric material portion over the stepped surfaces;
forming memory openings through the alternating stack in a memory array region;
forming memory opening fill structures in the memory openings, wherein each of the memory opening fill structures comprises a vertical semiconductor channel and a vertical stack of memory elements;
forming electrically conductive layers by replacing at least the sacrificial material layers with at least one electrically conductive material; and
forming contact via structures through the retro-stepped dielectric material portion in contact with the electrically conductive layers,
wherein a first support pillar structure of the support pillar structures is located directly below a first contact via structure of the contact via structures; and
wherein the first contact via structure has a bottom surface that is located entirely inside and is laterally offset inward from a periphery of a topmost surface of the first support pillar structure in a plan view along a vertical direction.