| CPC C22C 38/001 (2013.01) [C21D 6/002 (2013.01); C21D 6/004 (2013.01); C21D 6/005 (2013.01); C21D 6/008 (2013.01); C21D 8/065 (2013.01); C21D 9/0075 (2013.01); C22C 38/002 (2013.01); C22C 38/02 (2013.01); C22C 38/04 (2013.01); C22C 38/06 (2013.01); C22C 38/22 (2013.01); C22C 38/24 (2013.01); C22C 38/26 (2013.01); C22C 38/28 (2013.01); C22C 38/32 (2013.01); C22C 38/44 (2013.01); C22C 38/46 (2013.01); C22C 38/48 (2013.01); C22C 38/50 (2013.01); C22C 38/54 (2013.01)] | 22 Claims |

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1. A method of manufacturing a steel sucker rod, the method including:
providing a steel having a composition comprising iron and:
0.15-0.4 wt. % carbon;
0.1-1.0 wt. % manganese;
0.5-1.5 wt. % chromium;
0.2-0.35 wt. % silicon;
0.1-1.0 wt. % molybdenum;
0.01-0.05 wt. % niobium;
0.005-0.03 wt. % titanium;
0.0001 to 0.0025 wt. % boron;
0.01 to 0.1 wt. % aluminum; and
processing the steel, wherein the processing consists essentially of:
hot rolling the steel at a forging ratio greater than about 15 to form a steel sucker rod;
austenitizing the hot rolled steel sucker rod at a heating rate greater than about 100° C./sec to a temperature between a critical temperature (Ac3) and a maximum temperature that satisfies a formula Tmax=1025° C.-210° C.*sqrt(wt % C)+50° ° C.*wt % Mo to form an austenitized steel sucker rod;
quenching the austenitized steel sucker rod below about 100° C. at a rate to produce a martensitic microstructure to form a quenched steel sucker rod; and
tempering the quenched steel sucker rod at a temperature between 565° C. and a lower critical temperature (Ac1) to form a tempered steel sucker rod comprising at least 90 volume % tempered martensite;
wherein a time between a maximum austenitizing and quenching is between 1 second and 10 seconds;
wherein an austenitic grain size prior to quenching is 5 microns or less, and
wherein the processing does not comprise additional austenitizing or quenching steps.
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