US 12,453,127 B2
Methods of manufacturing semiconductor devices and semiconductor devices
Che-Lun Chang, Hsinchu (TW); Kuan-Ting Pan, Taipei (TW); Wei-Yang Lee, Taipei (TW); and Chia-Pin Lin, Xinpu Township (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed on Jun. 16, 2022, as Appl. No. 17/842,595.
Prior Publication US 2023/0411481 A1, Dec. 21, 2023
Int. Cl. H10D 30/67 (2025.01); H10D 30/01 (2025.01); H10D 62/10 (2025.01); H10D 84/01 (2025.01); H10D 84/03 (2025.01)
CPC H10D 30/6735 (2025.01) [H10D 30/031 (2025.01); H10D 30/6713 (2025.01); H10D 30/6757 (2025.01); H10D 62/115 (2025.01); H10D 62/121 (2025.01); H10D 84/0128 (2025.01); H10D 84/013 (2025.01); H10D 84/0151 (2025.01); H10D 84/038 (2025.01)] 20 Claims
OG exemplary drawing
 
1. A method of manufacturing a semiconductor device, comprising:
forming a fin structure in which first semiconductor layers and second semiconductor layers are alternately stacked over a substrate;
forming a sacrificial gate structure over the fin structure;
etching a source/drain region of the fin structure, which is not covered by the sacrificial gate structure, thereby forming a source/drain space;
laterally etching ends of the first semiconductor layers in the source/drain space;
forming an insulating layer on a sidewall of the source/drain space;
partially etching the insulating layer, thereby forming one or more inner spacers on an etched end face of each of one or more first semiconductor layers and leaving a part of the insulating layer as a remaining insulating layer; and
forming a source/drain epitaxial layer in the source/drain space,
wherein after the source/drain epitaxial layer is formed, an end face of at least one of the second semiconductor layers is covered by the remaining insulating layer.