US 12,448,267 B2
Aseptic filling method and aseptic filling machine
Atsushi Hayakawa, Tokyo (JP); and Yoshinori Satou, Tokyo (JP)
Assigned to Dai Nippon Printing Co., Ltd., Tokyo (JP)
Filed by Dai Nippon Printing Co., Ltd., Tokyo (JP)
Filed on Sep. 11, 2024, as Appl. No. 18/830,679.
Application 18/830,679 is a continuation of application No. 17/754,808, granted, now 12,145,829, previously published as PCT/JP2020/041915, filed on Nov. 10, 2020.
Claims priority of application No. 2019-210610 (JP), filed on Nov. 21, 2019.
Prior Publication US 2025/0002317 A1, Jan. 2, 2025
Int. Cl. B67C 3/22 (2006.01); B29C 49/42 (2006.01); B29C 49/48 (2006.01); B29C 49/78 (2006.01); B67C 3/26 (2006.01); B67C 7/00 (2006.01); B29L 31/00 (2006.01)
CPC B67C 7/0073 (2013.01) [B29C 49/4238 (2022.05); B29C 49/42808 (2022.05); B29C 49/42822 (2022.05); B29C 49/4823 (2013.01); B29C 49/786 (2013.01); B67C 3/2642 (2013.01); B29C 2049/4825 (2013.01); B29C 2049/4889 (2013.01); B29C 2049/78645 (2022.05); B29C 2049/78675 (2022.05); B29L 2031/7158 (2013.01); B67C 2003/227 (2013.01); B67C 2003/228 (2013.01); B67C 2007/006 (2013.01); B67C 2007/0066 (2013.01)] 7 Claims
OG exemplary drawing
 
1. An aseptic filling method comprising:
heating a preform;
sealing the heated preform in a sealing apparatus including a neck portion mold, a trunk portion mold and a bottom portion mold at a temperature in a predetermined temperature range;
blow molding the preform sealed in the molds into a bottle;
measuring a temperature of a mold temperature adjusting medium circulated through the neck portion mold, the trunk portion mold, and the bottom mold portion with a mold temperature adjusting medium temperature measuring apparatus;
removing, by a bottle removing apparatus, any bottle molded in the neck portion mold, the trunk portion mold and the bottom portion mold when the temperature of the mold temperature adjusting medium of any of the neck portion mold, the trunk portion mold and the bottom portion mold is outside of the predetermined temperature range as measured by the mold temperature adjusting medium temperature measuring apparatus;
contacting any bottle that has not been removed with a sterilizer to sterilize a surface of the bottle;
filling the sterilized bottle with a sterilized content; and
sealing the sterilized bottle filled with the sterilized content with a sterilized lid member.
 
5. An aseptic filling machine, comprising:
a heating apparatus that heats a preform;
a sealing apparatus having a neck portion mold, a trunk portion mold and a bottom portion mold in which the heated preform is sealed;
a mold temperature adjusting apparatus that adjusts a mold surface temperature of the neck portion mold, the trunk portion mold and the bottom portion mold to be within a predetermined temperature range;
a blow-molding apparatus that blow-molds the heated preform sealed in the molds into a bottle;
a mold temperature adjusting medium temperature measuring apparatus for measuring a temperature of a mold temperature adjusting medium circulated through the neck portion mold, the trunk portion mold, and the bottom portion mold;
a bottle removing apparatus that removes any bottle that has been molded in the neck portion mold, the trunk portion mold and the bottom portion mold when the temperature of the mold temperature adjusting medium of any of the neck portion mold, the trunk portion mold and the bottom portion mold is outside of the predetermined temperature range as measured by the mold temperature adjusting medium temperature measuring apparatus;
a bottle sterilizing apparatus that sterilizes any bottle that has not been removed by blasting a sterilizer to the bottle;
a filling apparatus that fills the sterilized bottle with a sterilized content;
a sealing apparatus that seals the sterilized bottle filled with the sterilized content with a sterilized lid member; and
a conveying apparatus that conveys the preform or the bottle from the heating apparatus to the sealing apparatus.