US 12,117,642 B2
Microreplicated optical film
Hideaki Shirotori, Yokohama (JP); Kazuhiko Toyooka, Yamagata (JP); Sayaka Kado, Yamato (JP); and Gary T. Boyd, Woodbury, MN (US)
Assigned to 3M INNOVATIVE PROPERTIES COMPANY, St. Paul, MN (US)
Appl. No. 18/037,396
Filed by 3M INNOVATIVE PROPERTIES COMPANY, St. Paul, MN (US)
PCT Filed Nov. 10, 2021, PCT No. PCT/IB2021/060401
§ 371(c)(1), (2) Date May 17, 2023,
PCT Pub. No. WO2022/106962, PCT Pub. Date May 27, 2022.
Claims priority of provisional application 63/116,288, filed on Nov. 20, 2020.
Prior Publication US 2024/0004124 A1, Jan. 4, 2024
Int. Cl. F21V 8/00 (2006.01)
CPC G02B 6/0068 (2013.01) [G02B 6/0016 (2013.01); G02B 6/0025 (2013.01); G02B 6/0073 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A backlight for providing illumination along a first direction to a display disposed thereon, the backlight comprising:
a plurality of spaced apart discrete light sources arranged in rows and columns of the light sources and configured to face the display; and
an optical film disposed on and above the light sources and below and proximate a first plane, the optical film and the first plane configured to be disposed between the display and the light sources, the optical film comprising a plurality of through-holes arranged in rows and columns of the through-holes and extending between first and second major surfaces of the optical film, each through hole having a first opening at the first major surface and having a first open area, A1, and a second opening at the second major surface and having a second open area, A2, each through-hole having a length, H, along the first direction such that the ratio of H/A2 is greater than or equal to about 0.13, such that:
when all the light sources emit light, the light emitted by all the light sources has a first overall peak intensity in the first plane, and a first brightness uniformity across the first plane, and
in the absence of the optical film, the light emitted by all the light sources has a second overall peak intensity in the first plane, and a second brightness uniformity across the first plane, wherein:
the first and second overall peak intensities are different by less than about 20%; and
the first brightness uniformity exhibits an improvement over the second brightness uniformity by at least 2.8%.