US 12,446,296 B2
Etch profile control of via opening
Te-Chih Hsiung, Taipei (TW); Jyun-De Wu, New Taipei (TW); Peng Wang, Hsinchu (TW); and Huan-Just Lin, Hsinchu (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD., Hsinchu (TW)
Filed by TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD., Hsinchu (TW)
Filed on Oct. 4, 2023, as Appl. No. 18/481,120.
Application 18/481,120 is a division of application No. 17/225,798, filed on Apr. 8, 2021, granted, now 11,942,371.
Claims priority of provisional application 63/084,992, filed on Sep. 29, 2020.
Prior Publication US 2024/0030070 A1, Jan. 25, 2024
Int. Cl. H10D 84/03 (2025.01); H01L 21/768 (2006.01); H01L 23/522 (2006.01); H10D 30/67 (2025.01); H10D 64/01 (2025.01); H10D 84/01 (2025.01)
CPC H10D 84/038 (2025.01) [H01L 21/76802 (2013.01); H01L 21/76877 (2013.01); H01L 23/5226 (2013.01); H10D 30/6735 (2025.01); H10D 30/6757 (2025.01); H10D 64/01 (2025.01); H10D 84/0149 (2025.01)] 20 Claims
OG exemplary drawing
 
1. A device, comprising:
source/drain epitaxial structures over a substrate;
source/drain contacts over the source/drain epitaxial structures, respectively;
a gate structure laterally between the source/drain contacts;
gate spacers spacing apart the gate structure from the source/drain contacts;
a gate dielectric cap over the gate structure and having a bottom surface below top surfaces of the source/drain contacts, wherein the gate dielectric cap has a lower portion below top surfaces of the gate spacers;
an oxide-based etch-resistant layer over the gate dielectric cap, wherein the oxide-based etch-resistant layer is separated from an interface between the gate dielectric cap and one of the gate spacers by a first distance, and the oxide-based etch-resistant layer is separated from a bottommost point of the gate dielectric cap by a second distance greater than the first distance;
a nitride-based etch stop layer over the oxide-based etch-resistant layer;
an interlayer dielectric (ILD) layer over the nitride-based etch stop layer; and
a via structure extending through the ILD layer, the nitride-based etch stop layer, and the oxide-based etch-resistant layer to electrically connect with the one of the source/drain contacts.