US 12,442,138 B2
Toilet paper roll manufacturing method
Satoshi Kurosaki, Shizuoka (JP)
Assigned to CORELEX SHIN-EI CO., LTD., Fuji (JP)
Appl. No. 18/288,226
Filed by CORELEX SHIN-EI CO., LTD., Fuji (JP)
PCT Filed Dec. 19, 2022, PCT No. PCT/JP2022/046611
§ 371(c)(1), (2) Date Oct. 25, 2023,
PCT Pub. No. WO2023/210056, PCT Pub. Date Nov. 2, 2023.
Claims priority of application No. 2022-074149 (JP), filed on Apr. 28, 2022.
Prior Publication US 2025/0084591 A1, Mar. 13, 2025
Int. Cl. D21H 27/30 (2006.01); D21H 27/00 (2006.01)
CPC D21H 27/002 (2013.01) [D21H 27/30 (2013.01)] 4 Claims
OG exemplary drawing
 
1. A toilet paper roll manufacturing method comprising:
a first step of pulling out base paper from each of multiple base paper rolls;
a second step of introducing multiple sheets of the base paper to a lamination unit, laminating the multiple sheets of the base paper, and forming 4-ply toilet paper;
a third step of drying the 4-ply toilet paper; and
a fourth step of rolling up the 4-ply toilet paper and manufacturing a 4-ply toilet paper roll,
wherein the second step comprises:
a fifth step of separating the multiple sheets of the base paper introduced to the lamination unit into multiple sheets of 1-ply base paper;
a sixth step of operating a first sprayer to spray a bonding liquid between first base paper and second base paper among the multiple sheets of 1-ply base paper and forming first laminated paper made up of the first base paper and the second base paper;
a seventh step of operating a second sprayer to spray the bonding liquid between third base paper and fourth base paper among the multiple sheets of 1-ply base paper and forming second laminated paper made up of the third base paper and the fourth base paper; and
an eighth step of operating a third sprayer to spray the bonding liquid between the first laminated paper and the second laminated paper, and operating a first pressure roller to stack and press the first laminated paper and the second laminated paper and to form the 4-ply toilet paper,
the sixth step and the seventh step being performed simultaneously.