US 12,108,787 B2
Aerosol former for biodegradable heat-not-burn and e-cigarettes with related system and method
Andries Don Sebastian, Perry, GA (US); and Yurii Lypskyi, Zhytomyr (UA)
Assigned to IP CONCEPTS LLC, Perry, GA (US); and HOKORD LIMITED, Hong Kong (CN)
Filed by IP CONCEPTS LLC, Perry, GA (US); and HOKORD LIMITED, Hong Kong (CN)
Filed on Oct. 18, 2023, as Appl. No. 18/381,340.
Claims priority of provisional application 63/417,200, filed on Oct. 18, 2022.
Prior Publication US 2024/0122234 A1, Apr. 18, 2024
Int. Cl. A24D 1/20 (2020.01); A24B 15/167 (2020.01); A24B 15/30 (2006.01); A24D 1/02 (2006.01); A24D 1/04 (2006.01); A24D 1/18 (2006.01); A24D 3/06 (2006.01); A24D 3/17 (2020.01)
CPC A24D 1/20 (2020.01) [A24B 15/167 (2016.11); A24B 15/303 (2013.01); A24D 1/02 (2013.01); A24D 1/04 (2013.01); A24D 1/18 (2013.01); A24D 3/068 (2013.01); A24D 3/17 (2020.01)] 10 Claims
OG exemplary drawing
 
1. A biodegradable aerosol former for heat-not-burn and e-cigarettes comprising:
a sectional member wrapped by a paper material positioned within a heating device, the sectional member comprising a plurality of cylindrical sections and a cylindrical mouthpiece section, wherein at least one a first cylindrical section of the sectional member is a botanical section, and a second cylindrical section is an e-liquid section coupled to a first end of the first cylindrical section; the cylindrical mouthpiece section being coupled to a second end of the first cylindrical section; wherein the cylindrical sections of the sectional member are heated by a heating component of the heating device;
the e-liquid section comprises a cylindrical heated segment and two cylindrical vapor permeable liquid-flow-inhibiting thermal barriers, where the cylindrical heated segment is positioned between the two cylindrical vapor permeable liquid-flow-inhibiting thermal barriers, the heated segment comprises a cylindrical sandwich structure comprising a cylindrical porous fibrous sponge layer made from a cellulose fiber based non-woven material installed inside a cylindrical base frame aluminum foil structure,
wherein the cylindrical porous fibrous sponge layer in the heated segment is filled with an e-liquid during or after manufacture of the cylindrical porous fibrous sponge layer, an amount of e-liquid in the porous fibrous sponge layer being directly related to the porosity of the cylindrical porous fibrous sponge and calibrated to a desired heating rate and heating duration,
wherein each vapor permeable liquid-flow-inhibiting thermal barrier comprises a first layer of a hard non-porous hydrophobic non-woven fiber, and a second layer of a hydrophobic cellulose fiber on an external surface of the first layer, the second layer forming a limiting surface barrier for the first layer.