US 11,780,421 B2
Motor and torque converter clutch control strategy for electric drive unit having motor-driven torque converter
Norman K. Bucknor, Troy, MI (US); Chunhao J. Lee, Troy, MI (US); Dongxu Li, Troy, MI (US); Lei Hao, Troy, MI (US); and Chengwu Duan, Shanghai (CN)
Assigned to GM Global Technology Operations LLC, Detroit, MI (US)
Filed by GM GLOBAL TECHNOLOGY OPERATIONS LLC, Detroit, MI (US)
Filed on Dec. 27, 2021, as Appl. No. 17/562,169.
Claims priority of application No. 202111444464.8 (CN), filed on Nov. 30, 2021.
Prior Publication US 2023/0166710 A1, Jun. 1, 2023
Int. Cl. F16H 45/02 (2006.01); B60W 10/02 (2006.01); B60W 50/06 (2006.01); B60W 10/08 (2006.01); B60W 30/18 (2012.01)
CPC B60W 10/026 (2013.01) [B60W 10/024 (2020.02); B60W 10/08 (2013.01); B60W 50/06 (2013.01); F16H 45/02 (2013.01); B60W 30/18027 (2013.01); B60W 2510/083 (2013.01); B60W 2510/1015 (2013.01); B60W 2520/04 (2013.01); B60W 2520/105 (2013.01); B60W 2540/10 (2013.01); B60W 2710/024 (2013.01); B60W 2710/081 (2013.01); B60W 2710/083 (2013.01); F16H 2045/0215 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method for controlling an electric drive unit (EDU) of a motor vehicle, the EDU having a torque converter connected to an electric traction motor such that a pump of the torque converter is driven by an output member of the electric traction motor, the method comprising:
receiving, via a controller, a request signal indicative of a requested output torque of the EDU;
accelerating the electric traction motor to a target motor speed at a calibrated speed profile, the calibrated speed profile corresponding to a predetermined vehicle acceleration rate, wherein the calibrated speed profile and the target motor speed are configured to minimize total system losses of the EDU while achieving the requested output torque;
when the predetermined vehicle acceleration rate remains below a calibrated acceleration threshold and a turbine speed of a turbine of the torque converter is less than a corner speed of the electric traction motor, commanding a torque converter clutch (TCC) of the torque converter to transition to or remain in a locked state; and
commanding the TCC to transition to an unlocked state from the locked state to reach the target motor speed, thereby selectively enabling multiplication of an input torque from the electric traction motor when operating at the target motor speed, wherein the target motor speed corresponds to an actual output torque that is achievable by the torque converter when the TCC is in the unlocked state being equal to an actual output torque achievable by the torque converter when the TCC is in the locked state.