| CPC H10D 12/211 (2025.01) [H10D 12/021 (2025.01); H10D 64/117 (2025.01)] | 26 Claims |

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1. A method, comprising:
forming a trench in a semiconductor substrate which provides a cathode region of a field effect rectifier diode (FERD);
lining the trench with a first insulation layer;
depositing a hard mask layer on the first insulation layer;
performing an etch controlled by the hard mask layer to selectively remove a first portion of the first insulating layer from an upper portion of the trench while leaving a second portion of first insulating layer in a lower portion of the trench;
removing the hard mask layer from the trench;
lining an upper portion of the trench with a second insulation layer that extends from the second portion of first insulating layer;
wherein an opening in the trench includes a lower open portion delimited by the second portion of first insulating layer in the lower portion of the trench and an upper open portion delimited by the second insulation layer at the upper portion of the trench;
making a single deposition of polysilicon material in the trench to fill said opening in the trench;
wherein said polysilicon material filling the opening forms a unitary conductive structure in the trench comprising: a field plate of the FERD insulated from the semiconductor substrate by the second portion of first insulating layer and a gate of the FERD insulated from the semiconductor substrate by the second insulating layer;
implanting and activating a first type dopant in the semiconductor substrate to form a body region of the FERD; and
implanting and activating a second type dopant in the semiconductor substrate to form a source region of the FERD.
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