US 12,438,012 B2
Automatic control of substrates
Mauro Cimino, San Jose, CA (US)
Assigned to Applied Materials, Inc., Santa Clara, CA (US)
Filed by Applied Materials, Inc., Santa Clara, CA (US)
Filed on Apr. 7, 2023, as Appl. No. 18/297,549.
Prior Publication US 2024/0339341 A1, Oct. 10, 2024
Int. Cl. H01T 23/00 (2006.01); H01L 21/67 (2006.01); H01L 21/683 (2006.01); H01L 21/687 (2006.01)
CPC H01L 21/67103 (2013.01) [H01L 21/67248 (2013.01); H01L 21/6833 (2013.01); H01L 21/68785 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method for controlling substrate processing, comprising:
disposing a substrate on a pedestal, wherein the pedestal comprises a plurality of heating zones, each heating zone having an independent heater;
processing the substrate according to an initial substrate processing recipe, the initial substrate processing recipe comprising one or more substrate processing steps and an initial pedestal temperature;
collecting initial substrate feedback of one or more substrate properties;
providing data representing the initial substrate feedback as a first input to a substrate control algorithm;
generating a substrate model based upon one or more modeling tests of the substrate;
providing, as a second input to the substrate control algorithm, the generated substrate model;
correcting a heater power or a heater temperature and/or a heat-exchanger/chiller temperature of one or more of the heating zones to control a targeted substrate property in one or more substrate regions, wherein the correction is calculated and performed, by a processor running the substrate control algorithm, based on the first input and the second input; and
updating the initial substrate processing recipe based upon the correction, forming an updated processing recipe.