| CPC A61B 5/1468 (2013.01) [A61B 5/14532 (2013.01); G01N 27/026 (2013.01); G01N 27/26 (2013.01); G01N 27/3272 (2013.01); G01N 27/3274 (2013.01); G01N 27/333 (2013.01); A61B 2562/0271 (2013.01); A61B 2562/168 (2013.01)] | 20 Claims |

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1. A method of testing one or more analyte sensors each comprising a first electrode; a second electrode; and a material layer disposed on or above the first electrode; the method comprising:
(a) applying a voltage potential to the first electrode with respect to the second electrode;
(b) measuring a test signal comprising an output current from the first electrode that results from the application of the voltage potential;
(c) using the test signal from (b) to determine a capacitance of the one or more analyte sensors, wherein the steps (a)-(c) are performed in an environment outside a human body without exposure of the first electrode and the second electrode to a fluid containing glucose;
(d) correlating the capacitance with a measurement of isig, wherein isig is a current associated with an electrochemical response of the one or more analyte sensors to the fluid containing the glucose, wherein the correlating comprises obtaining a plot of the isig versus the capacitance for a plurality of the one or more analyte sensors having different thicknesses of the material layer; and
(e) using the correlating to estimate a thickness of the material layer of the one or more analyte sensors during manufacturing for quality control purposes.
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