US 12,104,522 B1
Marine engine systems and methods for operating the same
Vallinayagam Raman, Dhahran (SA); and Junseok Chang, Dhahran (SA)
Assigned to Saudi Arabian Oil Company, Dhahran (SA)
Filed by Saudi Arabian Oil Company, Dhahran (SA)
Filed on Mar. 30, 2023, as Appl. No. 18/193,024.
Int. Cl. F02B 61/04 (2006.01); F02B 37/04 (2006.01); F02B 43/10 (2006.01); F02D 41/00 (2006.01); F02M 25/00 (2006.01); F02M 25/12 (2006.01); F02M 25/14 (2006.01); F02M 35/10 (2006.01); F02B 37/16 (2006.01)
CPC F02B 61/04 (2013.01) [F02B 37/04 (2013.01); F02B 43/10 (2013.01); F02D 41/0007 (2013.01); F02M 25/00 (2013.01); F02M 25/12 (2013.01); F02M 25/14 (2013.01); F02M 35/10157 (2013.01); F02B 37/164 (2013.01); Y02T 10/12 (2013.01)] 21 Claims
OG exemplary drawing
 
1. A marine engine system comprising:
a marine engine comprising a combustion chamber configured for burning heavy fuel oil;
a turbocharger comprising a compressor with an air inlet and a compressed air outlet, a turbine, and a shaft coupled to the compressor and the turbine, the turbine provided in an exhaust path of exhaust gases from the marine engine such that the turbine rotates the shaft which in turn rotates the compressor;
a separation unit comprising one or more membranes that are structurally configured to concentrate nitrogen from a separator feed stream feed to generate a nitrogen-enriched air stream and a nitrogen-depleted air stream;
an air valve positioned in a flow path exiting the compressor, wherein the air valve is variably positionable to split flow between an intake air stream and a recovered air stream;
a mixing chamber with an inlet in communication with the separation unit to receive the nitrogen-enriched air stream and an inlet in communication with the air valve to receive the intake air stream and an outlet in communication with the combustion chamber of the marine engine for providing a nitrogen-enriched intake air stream to the combustion chamber, wherein the nitrogen-enriched intake air stream is formed from a combination of the nitrogen-enriched air stream and the intake air stream;
an air operated compressor positioned in a recovery flow path connecting the air valve and the separation unit to receive the recovered air stream and generate a separator feed stream, the air operated compressor configured to increase the pressure of the recovered air stream with air drawn off from the recovered air stream driving the air operated compressor; and
an air flow controller communicatively coupled to the air valve, the air flow controller comprising a processor and a computer readable and executable instruction set, which when executed, causes the processor to:
determine a baseline total mass air flow rate to the marine engine based on a load on the marine engine;
determine a valve position of the air valve to split flow between the intake air stream and the recovered air stream such that the nitrogen-enriched intake air stream is provided at a target nitrogen concentration to the combustion chamber of the marine engine and at the baseline total mass air flow rate; and
direct the air valve to adjust to the determined valve position.