US 12,104,294 B2
Composite yarn fabric and method for producing fiber-reinforced resin molded article using same
Hirotaka Ito, Fukushima (JP); Noriyoshi Sato, Fukushima (JP); and Junya Sakata, Gunma (JP)
Assigned to Nitto Boseki Co., Ltd., Fukushima (JP)
Appl. No. 17/420,548
Filed by NITTO BOSEKI CO., LTD., Fukushima (JP)
PCT Filed Apr. 2, 2020, PCT No. PCT/JP2020/015184
§ 371(c)(1), (2) Date Jul. 2, 2021,
PCT Pub. No. WO2020/213416, PCT Pub. Date Oct. 22, 2020.
Claims priority of application No. 2019-078287 (JP), filed on Apr. 17, 2019.
Prior Publication US 2022/0119993 A1, Apr. 21, 2022
Int. Cl. D03D 15/47 (2021.01); B29C 70/46 (2006.01); B29K 77/00 (2006.01); B29K 105/08 (2006.01); B29K 309/08 (2006.01); D03D 15/267 (2021.01); D03D 15/283 (2021.01); D03D 15/573 (2021.01); D03D 15/587 (2021.01)
CPC D03D 15/47 (2021.01) [B29C 70/465 (2013.01); D03D 15/267 (2021.01); D03D 15/283 (2021.01); D03D 15/573 (2021.01); D03D 15/587 (2021.01); B29K 2077/00 (2013.01); B29K 2105/0845 (2013.01); B29K 2309/08 (2013.01); D10B 2505/02 (2013.01)] 6 Claims
 
1. A composite yarn fabric, obtained by performing weaving using composite yarns as at least one of the warp or the weft, the composite yarns obtained by doubling and twisting inorganic multifilament yarns and thermoplastic resin yarns,
wherein the inorganic multifilament yarns have a mass in a range of 10 to 65 tex,
each of the inorganic multifilament yarns is a bundle of only inorganic monofilaments,
the monofilaments constituting the inorganic multifilament yarns have a fiber diameter in a range of 6.6 to 9.5 μm,
a melt flow rate of a thermoplastic resin constituting the thermoplastic resin yarns is in a range of 34 to 100 g/10 minutes, and
a ratio of a mass of the inorganic multifilament yarns to a total mass of the composite yarns is in a range of 40 to 90% by mass.