CPC B23K 26/342 (2015.10) [B23K 26/042 (2015.10); B23K 26/0884 (2013.01); B23K 26/702 (2015.10); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12); B33Y 10/00 (2014.12)] | 14 Claims |
1. A method of calibrating an additive manufacturing machine, the method comprising:
positioning a calibration plate in a coordinate measuring machine;
optically or mechanically measuring a surface of the calibration plate at a plurality of measurement points while the calibration plate is in the coordinate measuring machine to generate a surface profile of the surface of the calibration plate;
generating a correction field based at least in part on a line projected through respective ones of the plurality of measurement points and determining an intersection point of the line with a reference plane corresponding to a vertical position of a powdered build material in the additive manufacturing machine, the line representing a laser beam intersecting with the powdered build material;
transferring the calibration plate from the coordinate measuring machine to the additive manufacturing machine, the additive manufacturing machine comprising a laser device;
writing at least one fiducial mark on the surface of the calibration plate using at least one laser beam generated by the laser device;
transferring the calibration plate from the additive manufacturing machine to a calibration system;
detecting a position of the at least one fiducial mark on the surface of the calibration plate while the calibration plate is in the calibration system;
generating calibration data corresponding to the surface of the calibration plate based on the position the at least one fiducial mark;
computing a corrected position for the at least one laser beam based at least in part on a comparison of the correction field to the position of the at least one fiducial mark; and
aligning the at least one laser beam based at least in part on the corrected position.
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