| CPC H01M 4/364 (2013.01) [C08L 101/00 (2013.01); D01D 1/02 (2013.01); D01D 5/00 (2013.01); D01D 5/003 (2013.01); D01D 5/34 (2013.01); D01F 1/10 (2013.01); D01F 6/22 (2013.01); D01F 9/08 (2013.01); D04H 1/42 (2013.01); D04H 1/728 (2013.01); H01M 4/0404 (2013.01); H01M 4/136 (2013.01); H01M 4/137 (2013.01); H01M 4/1397 (2013.01); H01M 4/1399 (2013.01); H01M 4/366 (2013.01); H01M 4/38 (2013.01); H01M 4/602 (2013.01); H01M 10/052 (2013.01); H01M 10/0525 (2013.01); B82Y 30/00 (2013.01); D01F 6/44 (2013.01); D01F 6/88 (2013.01); D10B 2101/00 (2013.01); D10B 2321/121 (2013.01); H01M 2004/021 (2013.01); H01M 2220/30 (2013.01)] | 5 Claims |

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1. A sulfur-polymer composite, comprising:
a plurality of sulfur wires, comprising:
an exterior layer;
an interior layer;
a diameter from about 1-7 μm, derived from an electro-spinning precursor solution, the precursor solution comprising:
from 30 to 75% by weight based on total weight of the solution of a sulfur component, selected from the group consisting of sulfur powder, nano-sulfur powder, and mixtures thereof; and
a conducting polymer selected from the group consisting of polystyrene, polythiophene, polypyrrole, polyacrylamide, and polyvinylidene fluoride,
wherein the sulfur-polymer composite includes the plurality of sulfur wires interwoven with the conducting polymer or the conducting polymer forms an exterior layer and the sulfur wires form an interior layer; and
a lithium ion conducting coating applied to the sulfur-polymer composite.
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