US 12,419,076 B2
Semiconductor device and method
Chien-Wei Lee, Kaohsiung (TW); Hsueh-Chang Sung, Zhubei (TW); Yen-Ru Lee, Hsinchu (TW); Jyun-Chih Lin, Hsinchu (TW); Tzu-Hsiang Hsu, Xinfeng Township (TW); and Feng-Cheng Yang, Zhudong Township (TW)
Assigned to Taiwan Semiconductor Manufacturing Company, Ltd., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Co., Ltd., Hsinchu (TW)
Filed on May 2, 2023, as Appl. No. 18/311,016.
Application 18/311,016 is a continuation of application No. 17/371,953, filed on Jul. 9, 2021, granted, now 11,677,027.
Application 17/371,953 is a continuation of application No. 16/547,191, filed on Aug. 21, 2019, granted, now 11,063,152, issued on Jul. 13, 2021.
Prior Publication US 2023/0275153 A1, Aug. 31, 2023
This patent is subject to a terminal disclaimer.
Int. Cl. H10D 30/62 (2025.01); H10D 30/01 (2025.01); H10D 62/13 (2025.01); H10D 64/01 (2025.01)
CPC H10D 30/62 (2025.01) [H10D 30/0243 (2025.01); H10D 62/151 (2025.01); H10D 64/017 (2025.01)] 20 Claims
OG exemplary drawing
 
1. A method comprising:
forming a fin on a semiconductor substrate;
forming a dummy gate stack over the fin;
etching the fin adjacent the dummy gate stack using a first etch process to form a first recess;
etching the first recess using a second etch process to form a second recess, the second etch process etching a (100) crystal plane of the fin at a first etch rate, the second etch process etching a (110) crystal plane of the fin at a second etch rate, the second etch process etching a (111) crystal plane of the fin at a third etch rate, the first etch rate being greater than each of the second and third etch rates;
forming a source/drain region in the second recess; and
replacing the dummy gate stack with a gate stack.