CPC G05B 23/0294 (2013.01) [G05B 19/4183 (2013.01); G05B 19/4184 (2013.01); G05B 23/0243 (2013.01)] | 20 Claims |
1. A computer-implemented method for providing solutions to self-recovery in a manufacturing process, the computer-method comprising:
collecting an initial factory data;
identifying and categorizing one or more shop floor activities;
creating a digital twin copy of the factory;
detecting a failure in the manufacturing process;
in response to detecting a failure in the manufacturing process, determining an initial recovery process;
performing one or more initial simulation scenarios with the digital twin copy, wherein the one or more initial simulation scenarios includes an initial recovery process;
generating one or more initial factory recovery plans based on the one or more initial recovery process and the one or more initial simulation scenarios;
executing the one or more factory recovery plans;
collecting a subsequent factory data;
updating the digital twin copy of the factory based on the subsequent factory data;
performing one or more subsequent scenarios based on the subsequent factory data; and
creating one or more subsequent factory recovery plans based on the one or more subsequent scenarios; and
executing a first recovery plan and a second recovery plan of the one or more subsequent factory recovery plans, wherein the second recovery plan comprising:
detecting faulty machines or subsystems that are beyond repair; and
initiating replacements of the faulty machine or subsystems.
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