US 12,411,404 B2
Method of manufacturing phase shift photo masks
Chun-Chieh Tien, Kaohsiung (TW); Cheng-Hsuen Chiang, Miaoli (TW); Chih-Ming Chen, Dasi Township (TW); Cheng-Ming Lin, Siluo Township (TW); Yen-Wei Huang, Tainan (TW); Hao-Ming Chang, Pingtung (TW); Kuo-Chin Lin, Tainan (TW); and Kuan-Shien Lee, Taichung (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Company, Ltd., Hsinchu (TW)
Filed on Jan. 12, 2024, as Appl. No. 18/411,091.
Application 18/411,091 is a division of application No. 16/989,744, filed on Aug. 10, 2020, granted, now 11,906,898.
Application 16/989,744 is a continuation of application No. 15/905,543, filed on Feb. 26, 2018, granted, now 10,739,671, issued on Aug. 11, 2020.
Claims priority of provisional application 62/584,556, filed on Nov. 10, 2017.
Prior Publication US 2024/0184195 A1, Jun. 6, 2024
This patent is subject to a terminal disclaimer.
Int. Cl. G03F 1/32 (2012.01); G03F 1/38 (2012.01); G03F 1/80 (2012.01); H01L 21/308 (2006.01)
CPC G03F 1/32 (2013.01) [G03F 1/38 (2013.01); G03F 1/80 (2013.01); H01L 21/3083 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method, comprising:
forming a photo resist layer over a mask blank, which includes a mask substrate, a phase shift layer disposed on the mask substrate and a light blocking layer disposed on the phase shift layer;
forming a photo resist pattern by using a lithographic operation;
patterning the light blocking layer by using the photo resist pattern as an etching mask;
patterning the phase shift layer by using the patterned light blocking layer as an etching mask;
covering a border region of the mask substrate, on which the patterned light blocking layer remains, with a sintered body etching hard cover, which does not include an O-ring, while a pattern region of the mask substrate is exposed through an opening of the sintered body etching hard cover, wherein the sintered body etching hard cover is in direct contact with an uppermost surface of patterned light blocking layer in the border region;
etching the patterned light blocking layer in the pattern region through the opening of the sintered body etching hard cover; and
performing a photo-etching operation on the pattern region to remove residues of the light blocking layer.