US 12,410,370 B2
Systems and methods for making hydrocarbon compositions derived from pyrolysis of post-consumer and/or post-industrial plastics
Jeffrey W. Gold, Atlanta, GA (US); and Connor Cudney, Atlanta, GA (US)
Assigned to Nexus Circular LLC, Atlanta, GA (US)
Filed by Nexus Circular LLC, Atlanta, GA (US)
Filed on Dec. 30, 2024, as Appl. No. 19/006,100.
Claims priority of provisional application 63/626,488, filed on Jan. 29, 2024.
Prior Publication US 2025/0243411 A1, Jul. 31, 2025
Int. Cl. C10B 53/07 (2006.01); C10B 47/18 (2006.01); C10G 1/02 (2006.01); C10B 19/00 (2006.01)
CPC C10B 53/07 (2013.01) [C10B 47/18 (2013.01); C10G 1/02 (2013.01); C10B 19/00 (2013.01); C10G 2300/1003 (2013.01)] 23 Claims
OG exemplary drawing
 
1. A method for pyrolysis of plastic feedstock comprising post-consumer and/or post-industrial plastics, the method comprising:
directing the plastic feedstock into an internal volume of a reactor vessel; and
pyrolyzing the plastic feedstock in the internal volume of the reactor vessel;
wherein the step of pyrolyzing the plastic feedstock comprises:
using one or more heaters to heat the plastic feedstock in the reactor vessel's internal volume to a temperature of 200° C. or more; and
using the one or more heaters to apply energy at a combined energy density between 0.05 and 0.7 kW per pound of pyrolyzed product produced within the reactor; and
wherein the one or more heaters are configured for applying heat to the plastic feedstock in the reactor vessel at a heat density between 5 and 55 W/in2.