US 12,080,780 B2
Isolation structures in multi-gate semiconductor devices and methods of fabricating the same
Shih-Hao Lin, Hsinchu (TW); Chih-Chuan Yang, Hsinchu (TW); Hsin-Wen Su, Hsinchu (TW); Jing-Yi Lin, Hsinchu (TW); Shang-Rong Li, Hsinchu (TW); and Chong-De Lien, Taoyuan (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Company, Ltd., Hsin-Chu (TW)
Filed on Aug. 30, 2021, as Appl. No. 17/460,620.
Prior Publication US 2023/0067988 A1, Mar. 2, 2023
Int. Cl. H01L 29/66 (2006.01); H01L 21/762 (2006.01); H01L 29/06 (2006.01); H01L 29/423 (2006.01)
CPC H01L 29/66545 (2013.01) [H01L 21/76224 (2013.01); H01L 29/0665 (2013.01); H01L 29/42392 (2013.01); H01L 29/66742 (2013.01)] 20 Claims
OG exemplary drawing
 
1. A method, comprising:
forming semiconductor fins over a substrate, wherein each semiconductor fin includes a stack of alternating SiGe layers and Si layers disposed over a protruding portion of the substrate;
forming isolation features including silicon oxide over the substrate, thereby separating bottom portions of the semiconductor fins from each other;
depositing a capping layer including SiGe over the semiconductor fins, wherein Ge in the capping layer diffuses into the isolation features to form a Ge-doped layer in the isolation features;
performing a first etching process to remove remaining portions of the capping layer and portions of the Ge-doped layer;
performing a second etching process to remove the SiGe layers and remaining portions of the Ge-doped layer, thereby forming openings between the Si layers and exposing sidewalls of the protruding portion of the substrate; and
forming a metal gate stack in the openings and over the semiconductor fins, such that the metal gate stack extends to directly contact the sidewalls of the protruding portion of the substrate.