CPC D21C 3/06 (2013.01) [C08B 15/08 (2013.01); C08H 8/00 (2013.01); D21C 3/00 (2013.01); D21C 3/20 (2013.01); D21C 5/02 (2013.01); D21C 9/005 (2013.01); D21C 9/007 (2013.01); D21C 9/10 (2013.01); D21H 11/04 (2013.01); D21H 11/06 (2013.01); D21H 11/20 (2013.01); B82Y 40/00 (2013.01); Y02W 30/64 (2015.05)] | 20 Claims |
1. A process for producing a nanocellulose material, said process comprising:
(a) providing an unbleached pulp material, wherein said unbleached pulp material is a chemical pulp, a chemimechanical pulp, a chemithermomechanical pulp, or a combination thereof, wherein said unbleached pulp material is obtained from a distinct process, and wherein said unbleached pulp material received in this step (a) has already gone through complete chemical pulping, chemimechanical pulping, and/or chemithermomechanical pulping;
(b) in a digestor, fractionating said unbleached pulp material in the presence of an acid, a solvent for lignin, and water, to generate cellulose-rich solids and a liquid containing hemicellulose and lignin, wherein said unbleached pulp material is fed to said digestor at a solids concentration of from 30 wt % solids to 50 wt % solids;
(c) mechanically treating said cellulose-rich solids to form cellulose fibrils and/or cellulose crystals, thereby generating a nanocellulose material having a crystallinity of at least 60%; and
(d) recovering said nanocellulose material,
wherein said process is co-located with a pulping process that generates said unbleached pulp material.
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