US 12,076,791 B2
Method of making sintered body, and powder compact
Tomoyuki Ishimine, Osaka (JP); Shigeki Egashira, Osaka (JP); Munehiro Noda, Osaka (JP); Takayuki Tashiro, Osaka (JP); and Kazunari Shimauchi, Osaka (JP)
Assigned to SUMITOMO ELECTRIC INDUSTRIES, LTD., Osaka (JP); and SUMITOMO ELECTRIC SINTERED ALLOY, LTD., Okayama (JP)
Appl. No. 17/594,124
Filed by SUMITOMO ELECTRIC INDUSTRIES, LTD., Osaka (JP); and SUMITOMO ELECTRIC SINTERED ALLOY, LTD., Okayama (JP)
PCT Filed Apr. 13, 2020, PCT No. PCT/JP2020/016336
§ 371(c)(1), (2) Date Oct. 4, 2021,
PCT Pub. No. WO2020/218069, PCT Pub. Date Oct. 29, 2020.
Claims priority of application No. 2019-082632 (JP), filed on Apr. 24, 2019.
Prior Publication US 2022/0152701 A1, May 19, 2022
Int. Cl. B22F 3/16 (2006.01); B22F 1/00 (2022.01)
CPC B22F 3/162 (2013.01) [B22F 1/09 (2022.01); B22F 2301/35 (2013.01); B22F 2998/10 (2013.01); B22F 2999/00 (2013.01)] 7 Claims
OG exemplary drawing
 
1. A method of making a sintered body, comprising:
a step of preparing raw material powder containing powder of inorganic material;
a step of producing a powder compact having a high-density portion with a relative density of 95% or more and a low-density portion with a relative density of less than 93%, with a difference in relative density between the high-density portion and the low-density portion being 3% or more, by compressing the raw material powder injected into a mold;
a step of producing a machined compacted part by machining at least the high-density portion of the powder compact; and
a step of sintering the machined compacted part to make a sintered body,
wherein a perimeter shape of a cavity constituted by the mold in a cross-section perpendicular to an axial direction of the mold is such than a maximum stress applied to an inner perimeter surface of the mold during a compacting process using the mold is less than or equal to 2.6 times an imaginary maximum stress that is applied to an inner perimeter surface of an imaginary mold during a compacting process using the imaginary mold, the imaginary mold having an imaginary cavity that has a same area as the cavity and that has a circular perimeter shape.