US 12,408,415 B2
Semiconductor device and manufacturing method thereof
Jhon-Jhy Liaw, Hsinchu County (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD., Hsinchu (TW)
Filed by TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD., Hsinchu (TW)
Filed on Apr. 24, 2023, as Appl. No. 18/306,113.
Application 18/306,113 is a division of application No. 17/332,912, filed on May 27, 2021, granted, now 11,676,869.
Application 17/332,912 is a division of application No. 16/256,534, filed on Jan. 24, 2019, granted, now 11,024,549.
Claims priority of provisional application 62/738,750, filed on Sep. 28, 2018.
Prior Publication US 2023/0260848 A1, Aug. 17, 2023
Int. Cl. H01L 21/8238 (2006.01); H01L 21/311 (2006.01); H10D 30/01 (2025.01); H10D 30/62 (2025.01); H10D 64/01 (2025.01); H10D 84/01 (2025.01); H10D 84/03 (2025.01); H10D 84/85 (2025.01)
CPC H10D 84/038 (2025.01) [H01L 21/31144 (2013.01); H10D 30/024 (2025.01); H10D 30/62 (2025.01); H10D 64/017 (2025.01); H10D 84/017 (2025.01); H10D 84/0188 (2025.01); H10D 84/0193 (2025.01); H10D 84/853 (2025.01)] 20 Claims
OG exemplary drawing
 
1. A method for manufacturing a semiconductor device, comprising:
forming first and second semiconductor fins extending upwardly from a substrate;
forming a dielectric fin between the first and second semiconductor fins;
forming a shallow trench isolation (STI) structure laterally surrounding lower portions of the first and second semiconductor fins and the dielectric fin;
forming a gate strip extending across upper portions of the first semiconductor fin, the dielectric fin, and the second semiconductor fin;
patterning the gate strip to form a recess separating the gate strip into a first gate structure extending across the first semiconductor fin and a second gate structure extending across the second semiconductor fin while leaving the dielectric fin uncovered; and
after patterning the gate strip, depositing a high-k dielectric material in the recess, over the dielectric fin, and in contact with a longitudinal end of the first gate structure and a longitudinal end of the second gate structure, wherein the high-k dielectric material forms a vertical interface with the dielectric fin, and wherein the first gate structure forms an interface with a bottom surface of the high-k dielectric material.