US 12,074,326 B2
Electrically conductive composite material and method
William Easter, Chuluota, FL (US); Walter Sherwood, Ballston Lake, NY (US); Amold Hill, Orlando, FL (US); and Gordon Nameni, Menomonee, WI (US)
Assigned to Dynamic Material Systems LLC, Oviedo, FL (US)
Appl. No. 17/260,768
Filed by Dynamic Material Systems LLC, Oviedo, FL (US)
PCT Filed Jul. 19, 2019, PCT No. PCT/US2019/042664
§ 371(c)(1), (2) Date Jan. 15, 2021,
PCT Pub. No. WO2020/018945, PCT Pub. Date Jan. 23, 2020.
Claims priority of provisional application 62/700,636, filed on Jul. 19, 2018.
Prior Publication US 2021/0296652 A1, Sep. 23, 2021
Int. Cl. H01M 4/04 (2006.01); C04B 35/571 (2006.01); C04B 35/64 (2006.01); H01G 11/38 (2013.01); H01G 11/44 (2013.01); H01G 11/86 (2013.01); H01M 4/1393 (2010.01); H01M 4/587 (2010.01); H01M 4/62 (2006.01); H01M 10/0525 (2010.01)
CPC H01M 4/624 (2013.01) [C04B 35/571 (2013.01); C04B 35/64 (2013.01); H01G 11/38 (2013.01); H01G 11/44 (2013.01); H01G 11/86 (2013.01); H01M 4/0402 (2013.01); H01M 4/0471 (2013.01); H01M 4/1393 (2013.01); H01M 4/587 (2013.01); H01M 10/0525 (2013.01); C04B 2235/3895 (2013.01); C04B 2235/483 (2013.01)] 21 Claims
 
1. An electrode of an energy storage device comprises:
a polymer derived ceramic coal dust composite electrode layer, wherein the polymer derived ceramic coal dust composite electrode layer is formed from a source of coal dust, the source of coal dust being coal dust, by mixing the source of coal dust with a silicon oxy carbide resin to form a mixture, the mixture being processed by pyrolysis causing a chemical reaction between the source of coal dust and the silicon oxy carbide resin, wherein the source of coal dust and the silicon oxy carbide resin is converted to a porous ceramic that is electrically conductive.