US 12,065,360 B1
Method for preparing soft magnetic manganese-zinc ferrite composite by removing impurities from industrial waste step by step
Shuchun Li, Chongqing (CN); Liang Fu, Chongqing (CN); Xinren Liao, Chongqing (CN); Juncai Ma, Chongqing (CN); Ping Li, Chongqing (CN); Zhan Xu, Chongqing (CN); and Weipeng Zhang, Chongqing (CN)
Assigned to CHONGQING SHANGJIA ELECTRONIC CO., LTD., Chongqing (CN)
Filed by CHONGQING SHANGJIA ELECTRONIC CO., LTD., Chongqing (CN)
Filed on Dec. 13, 2023, as Appl. No. 18/537,945.
Claims priority of application No. 202310850488.6 (CN), filed on Jul. 12, 2023.
Int. Cl. C01G 49/00 (2006.01); C01G 9/06 (2006.01); C01G 45/10 (2006.01)
CPC C01G 49/0072 (2013.01) [C01G 9/06 (2013.01); C01G 45/10 (2013.01)] 7 Claims
 
1. A method for preparing a soft magnetic manganese-zinc ferrite composite by removing impurities from industrial waste step by step, wherein recovery and preparation are performed according to the following steps:
1) recovery of manganese from manganese-containing waste residue
the manganese-containing waste residue being one of manganese anode slime, electrolytic manganese residue, marine manganese nodules, and the manganese-containing waste residue produced by perillaldehyde;
crushing the manganese-containing waste residue until the particle diameter is less than or equal to 5 mm; drying the crushed waste residue; adding a flux according to the mass of the manganese-containing waste residue, wherein the mass ratio of the flux added to the manganese-containing waste residue is (10-2):1; placing the manganese-containing waste residue in a muffle furnace and heating up for roasting until solid-liquid stratification appears, wherein the roasting temperature ranges from 900° C. to 1000° C. and is held for 30-45 min; after solid-liquid separation, reusing the liquid phase as the flux, and washing solid-phase sediments thoroughly with water to remove soluble salts remaining in the solid-phase sediment; adding water to the solid-phase sediments to prepare a slurry, sieving the slurry with a 120-mesh sieve and then placing the slurry in a reaction kettle with a cooling device; adding excess sulfuric acid according to the manganese content in the solid-phase sediments; in vacuum or in the presence of an inert gas, at room temperature, adding a reducing agent to reduce manganese dioxide in the manganese slurry into low-valent manganese which reacts quickly with excess sulfuric acid to convert all manganese into a manganese sulfate solution, and filtering the manganese sulfate solution to remove impurities to obtain a primary purification solution of manganese sulfate; adding a flocculant to remove residual Al and Si from the primary purification solution of manganese sulfate, and filtering the primary purification solution of manganese sulfate to obtain a secondary purification solution of manganese sulfate; adding ammonia water to adjust the pH value of the manganese sulfate solution to 5 to 7, performing separation by pressure filtration to obtain a tertiary purification solution of manganese sulfate, adding 1% to 2% ammonium sulfide to further remove remaining metal ions from the tertiary purification solution of manganese sulfate, and then filtering the tertiary purification solution of manganese sulfate to obtain a quaternary purification solution of manganese sulfate;
2) recovery of zinc from zinc-containing waste residue the zinc-containing waste residue being at least one of zinc slime, hot-dip galvanizing scrap, and zinc ash,
crushing the zinc-containing waste residue until the particle diameter is less than or equal to 5 mm, drying the crushed waste residue and mixing the waste residue thoroughly with a flux;
placing the zinc-containing waste residue in a muffle furnace and heating up to 390° C. such that the flux begins to melt and gradually penetrates into the zinc-containing waste residue, and then further heating up to 750° C. and holding the temperature for 30-45 min, removing the liquid phase portion from the melt, washing solid phase sediments with water, adding excess sulfuric acid according to the content of zinc oxide in the solid-phase sediments to obtain a zinc sulfate solution, and filtering the zinc sulfate solution to remove impurities to obtain a primary purification solution of zinc sulfate; adding a flocculant to remove residual Al and Si from the primary purification solution of zinc sulfate, and then filtering the primary purification solution of zinc sulfate to obtain a secondary purification solution of zinc sulfate; adding ammonia water to adjust the pH value of the manganese sulfate solution to 5 to 7, and performing separation by pressure filtration to obtain a tertiary purification solution of zinc sulfate; adding 1% to 2% ammonium sulfide to further remove metal ions from the tertiary purification solution of zinc sulfate, and then filtering the tertiary purification solution of zinc sulfate to obtain a quaternary purification solution of zinc sulfate, wherein the flux comprises, by weight, the following components: 30%-50% of KZrF5 and 70%-50% of Na3AlF6; and
3) Mixing the quaternary purification solution of manganese sulfate and the quaternary purification solution of zinc sulfate according to a required manganese-zinc ratio in the manganese-zinc ferrite, adding ferrous sulfate with a required Fe ratio, and coprecipitating the mixed purification solution with ammonium bicarbonate, performing washing, decomposing in a decomposing furnace the co-precipitated powder into ferric oxide, manganese tetroxide and zinc oxide, and then roasting ferric oxide, manganese tetroxide and zinc oxide to obtain the manganese-zinc ferrite composite, wherein the reducing agent is trialdehyde phloroglucinol.