US 12,396,210 B2
Semiconductor devices and methods for fabrication thereof
Jhon Jhy Liaw, Hsinchu (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed by TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD., Hsinchu (TW)
Filed on Feb. 11, 2022, as Appl. No. 17/669,794.
Claims priority of provisional application 63/226,841, filed on Jul. 29, 2021.
Prior Publication US 2023/0035086 A1, Feb. 2, 2023
Int. Cl. H10D 30/67 (2025.01); H01L 21/02 (2006.01); H10D 30/01 (2025.01); H10D 62/10 (2025.01); H10D 64/01 (2025.01)
CPC H10D 30/6713 (2025.01) [H01L 21/0259 (2013.01); H10D 30/031 (2025.01); H10D 30/6729 (2025.01); H10D 30/6735 (2025.01); H10D 30/6757 (2025.01); H10D 62/118 (2025.01); H10D 64/017 (2025.01); H10D 64/018 (2025.01); H10D 64/021 (2025.01)] 20 Claims
OG exemplary drawing
 
1. A method for forming a semiconductor device, the method comprising:
forming a fin structure including two or more first semiconductor layers alternately stacked with two or more second semiconductor layers;
forming a sacrificial gate structure over the fin structure;
forming an inner sidewall spacer over a sidewall of the sacrificial gate structure, wherein the inner sidewall spacer has a side surface facing away from the sacrificial gate structure;
etching back the fin structure along the side surface of the inner sidewall spacer;
forming inner spacers by partially removing two or more second semiconductor layers and filling a dielectric material therein;
epitaxially growing a source/drain feature from the two or more first semiconductor layers, wherein the source/drain feature has a side when viewed from a first direction and a facet surface when viewed from a second direction substantially perpendicular to the first direction, the side and the facet surface share an edge, and the side of the source/drain feature is in contact the inner spacers and a portion of the side surface of the inner sidewall spacer;
forming an outer sidewall spacer over the side surface of the inner sidewall spacer, wherein the outer sidewall spacer is in contact with the facet surface of the source/drain feature;
depositing a contact etch stop layer (CESL) over the outer sidewall spacer and the source/drain feature; and
depositing an interlayer dielectric (ILD) layer over the CESL.