US 12,394,917 B2
Prefabricated electrical cable, plug connector assembly, and method and apparatus for manufacturing an electrical cable
Martin Zebhauser, Laufen (DE); and Thomas Miedl, Tittmoning (DE)
Assigned to Rosenberger Hochfrequenztechnik GmbH & Co. KG, Fridolfing (DE)
Appl. No. 17/795,990
Filed by Rosenberger Hochfrequenztechnik Gmbh & Co. KG, Fridolfing (DE)
PCT Filed Jan. 26, 2021, PCT No. PCT/EP2021/051711
§ 371(c)(1), (2) Date Jul. 28, 2022,
PCT Pub. No. WO2021/151869, PCT Pub. Date Aug. 5, 2021.
Claims priority of application No. 10 2020 102 059.7 (DE), filed on Jan. 29, 2020.
Prior Publication US 2023/0268676 A1, Aug. 24, 2023
Int. Cl. H01R 9/05 (2006.01); H01R 13/52 (2006.01); H01R 24/40 (2011.01); H01R 103/00 (2006.01)
CPC H01R 9/0518 (2013.01) [H01R 13/521 (2013.01); H01R 24/40 (2013.01); H01R 2103/00 (2013.01)] 21 Claims
OG exemplary drawing
 
1. A plug connector assembly (100), comprising:
a prefabricated electrical cable (1); and
a plug connector (15) having an outer conductor contact element (14) that defines a first plug connector portion (S1), and the plug connector (15) is connected to at least one cable end of the prefabricated electrical cable (1); and
the prefabricated electrical cable (1), has an outer conductor shield (5) and an insulation element (4), and wherein the insulation element (4) has a first longitudinal portion (L1) in which the insulation element (4) is laid bare from the outer conductor shield (5), and
the insulation element (4) has a second longitudinal portion (L2) which adjoins the first longitudinal portion (L1) and in which the insulation element (4) is enclosed by the outer conductor shield (5), and wherein
a cross-sectional area of the insulation element (4) in the first longitudinal portion (L1) is modified so that a diameter of the cross-sectional area of the insulation element (4) in the first longitudinal portion (L1) is different from a diameter of the cross-sectional area of the insulation element (4) in the second longitudinal portion (L2); and
the diameter of the cross-sectional area of the insulation element (4) in the first longitudinal portion (L1) is calibrated to the outer conductor contact element (14) so that the modified first longitudinal portion (L1) of the insulation element (4) may be inserted into the first plug connector portion (S1); and wherein
the modified cross-sectional area of the insulation element (4) may be Inserted into the first plug connector portion(S) without an intervening layer of air.