US 12,347,679 B2
System and method for radical and thermal processing of substrates
Xinming Zhang, Santa Clara, CA (US); Abhilash J. Mayur, Salinas, CA (US); Shashank Sharma, Fremont, CA (US); Norman L. Tam, Cupertino, CA (US); and Matthew Spuller, Belmont, CA (US)
Assigned to Applied Materials, Inc., Santa Clara, CA (US)
Filed by Applied Materials, Inc., Santa Clara, CA (US)
Filed on Nov. 17, 2023, as Appl. No. 18/513,008.
Application 18/513,008 is a continuation of application No. 17/174,395, filed on Feb. 12, 2021, granted, now 11,823,901.
Claims priority of provisional application 62/986,517, filed on Mar. 6, 2020.
Prior Publication US 2024/0087889 A1, Mar. 14, 2024
Int. Cl. H01L 21/02 (2006.01); H01L 21/30 (2006.01); H10B 41/27 (2023.01); H10B 43/27 (2023.01)
CPC H01L 21/02667 (2013.01) [H01L 21/02238 (2013.01); H01L 21/02252 (2013.01); H01L 21/3003 (2013.01); H10B 41/27 (2023.02); H01L 21/02164 (2013.01); H01L 21/02532 (2013.01); H10B 43/27 (2023.02)] 20 Claims
OG exemplary drawing
 
1. A method of making a memory device on a substrate, comprising:
positioning the substrate in a first processing chamber comprising a first processing volume, the substrate comprising a channel structure disposed within a film stack of the substrate, the channel structure having an aspect ratio greater than about 20:1;
exposing a silicon-containing layer of the channel structure to a hydrogen plasma in the first processing volume at a flow rate of about 10 sccm to about 5000 sccm, the substrate maintained at a temperature of about 100° C. to about 1100° C. during the exposing, the exposing forming a nucleated substrate, the hydrogen plasma being formed from a hydrogen containing gas, wherein:
the hydrogen containing gas comprises a first gas flow and a second gas flow,
the first gas flow comprising a hydrogen source gas at a constant flow rate, and
the second gas flow comprising an inert gas at a flow rate adjusted to establish a pressure within the first processing chamber; and
performing a thermal anneal operation on the substrate, the thermal anneal operation being performed at a temperature of about 400° C. to about 1100° C.