| CPC H01L 21/0273 (2013.01) [G03F 7/09 (2013.01); H01L 21/0337 (2013.01); H01L 21/311 (2013.01); G03F 7/11 (2013.01); G03F 7/20 (2013.01); H01L 21/0274 (2013.01); H01L 21/306 (2013.01)] | 20 Claims |

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1. A method, comprising:
forming a hard mask layer over a substrate, the substrate having one or more regions to receive a treatment process;
forming a resist layer over the hard mask layer;
patterning the resist layer to form a plurality of openings in the resist layer, wherein each of the openings is free of concave corners;
performing an opening expanding process to enlarge at least one of the openings in the resist layer, wherein after the performing of the opening expanding process, at least two of the openings merge;
transferring the openings in the resist layer to the hard mask layer; and
performing the treatment process to the one or more regions in the substrate through the openings in the hard mask layer.
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