| CPC B21C 23/002 (2013.01) [B21C 23/186 (2013.01); B21D 51/2615 (2013.01); B23P 15/00 (2013.01); B65D 1/0207 (2013.01); B65D 1/0246 (2013.01); B65D 41/045 (2013.01); B65D 41/0464 (2013.01); C22C 1/00 (2013.01); C22C 21/00 (2013.01); B21H 3/04 (2013.01); Y10T 29/49988 (2015.01); Y10T 29/49989 (2015.01)] | 18 Claims |

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1. A method of forming a slug of a recycled aluminum alloy for use in manufacturing a metallic bottle in an impact extrusion process, the recycled aluminum alloy of the slug having a mechanical strength such that integral threads can be formed on the metallic bottle for a roll on pilfer proof (ROPP) closure, the method comprising:
melting a scrap aluminum material;
blending the melted scrap aluminum material with a first aluminum alloy to form the recycled aluminum alloy, wherein said recycled aluminum alloy comprises about 80 wt. % of scrap aluminum material, and wherein the recycled aluminum alloy is adapted for use in an impact extrusion process and the recycled aluminum alloy has a mechanical strength such that the integral threads for the roll on pilfer proof (ROPP) closure can be formed on a metallic bottle formed from the slug in the impact extrusion process;
casting the recycled aluminum alloy into a slab;
rolling the slab to a specified thickness;
cooling the slab; and
punching a slug from the cooled slab.
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