US 12,325,649 B2
Microorganism generation system for sludge-free aerobic tank and manufacture method therefor
Junguo Liu, Henan (CN); Shoukai Chen, Henan (CN); Zhongkun He, Henan (CN); and Shanshan Tang, Henan (CN)
Assigned to North China University of Water Resources and Electric Power, Zhengzhou (CN)
Filed by North China University of Water Resources and Electric Power, Henan (CN)
Filed on Aug. 9, 2024, as Appl. No. 18/799,952.
Prior Publication US 2025/0083982 A1, Mar. 13, 2025
Int. Cl. C02F 3/10 (2023.01); C02F 101/10 (2006.01); C02F 101/16 (2006.01)
CPC C02F 3/10 (2013.01) [C02F 2101/105 (2013.01); C02F 2101/16 (2013.01); C02F 2203/006 (2013.01)] 7 Claims
OG exemplary drawing
 
1. A microorganism generation system for a sludge-free aerobic tank, comprising a square mold, the square mold being transparent, and further comprising a water-permeable and anti-filtered geotextile, a bonding module and mixed fillers, wherein the water-permeable and anti-filtered geotextile is fixed to an inner wall of the mold in a matching manner, and bonded and fixed to the bonding module; the mixed fillers are loaded into an inner cavity of the square mold in layers through a seam at a top of the water-permeable and anti-filtered geotextile; the bonding module serves to bond the water-permeable and anti-filtered geotextile to the mixed fillers; semicircular humps are arranged at a bottom of the square mold in intersecting parallels, and semicircular vent pipes for providing aeration are sleeved in a matching manner inside inner cavities of the semicircular humps arranged in intersecting parallels; the bonding module is a polyethersulfone (PES) hot melt adhesive mesh film; scale lines are arranged around the inner wall of the square mold; vent holes are disposed at equal intervals on the vent pipes; the mixed fillers comprise carrier microorganisms and zeolite, the zeolite being granular zeolite with a diameter of 6-10 mm, and the two are mixed in a mass ratio of 1:600-1000; and the mixed fillers of the carrier microorganisms and the zeolite have a loading density of not less than 2.0 g/cm.sup.3 and a void ratio of not less than 35%, for the treatment of sewage into rivers and lakes or the bypass treatment of polluted water in rivers and lakes and the restoration of water ecology.
 
4. A manufacture method for a microorganism generation system for a sludge-free aerobic tank, comprising the following steps: S1, material preparation: providing immobilized carriers containing density of nitrifying bacteria communities, zeolite, a polyethersulfone (PES) hot melt adhesive mesh film, and a water-permeable and anti-filtered geotextile; S2, manufacturing a mold and semicircular vent pipes, and sleeving the vent pipes to bumped cavities arranged in intersecting parallels at a bottom of the mold in a matching manner; and uniformly mixing immobilized carrier microorganisms and granular zeolite in proportion; S3, fixing the water-permeable and anti-filtered geotextile, after being attached to the PES hot melt adhesive mesh film, to an inner wall of the mold; S4, loading a mixed fillers into the mold in layers while vibrating with a vibration table, to-ensure that the filling is dense, leveling an upper part after the mold is filled with the mixed fillers, and seaming tightly the water-permeable and anti-filtered geotextile on the upper part; and S5, placing the mold filled with the mixed fillers into a drying oven for roasting before being cooled to room temperature, obtain athe microorganism generation system for a sludge-free aerobic tank, removing the mold;
wherein the microorganism generation system for a sludge-free aerobic tank, comprises the mold, wherein the mold is a square mold, the square mold being transparent, and further comprises the water-permeable and anti-filtered geotextile, a bonding module and the mixed fillers, wherein the water- permeable and anti-filtered geotextile is fixed to the inner wall of the square mold in the matching manner, and bonded and fixed to the bonding module;
the mixed fillers are loaded into an inner cavity of the mold in layers through a seam at a top of the water-permeable and anti-filtered geotextile; the bonding module serves to bond the water-permeable and anti-filtered geotextile to the mixed fillers; semicircular humps are arranged at the bottom of the square mold in intersecting parallels, and semicircular vent pipes for providing aeration are sleeved in a matching manner inside inner cavities of the semicircular humps arranged in intersecting parallels; the bonding module is a PES hot melt adhesive mesh film; scale lines are arranged around the inner wall of the square mold; vent holes are disposed at equal intervals on the vent pipes; the mixed fillers comprise carrier microorganisms and zeolite, the zeolite being granular zeolite with a diameter of 6-10 mm, and the carrier microorganisms and the zeolite are mixed in a mass ratio of 1:600-1000; and the mixed fillers of the carrier microorganisms and the zeolite have a loading density of not less than 2.0 g/cm.sup.3 and a void ratio of not less than 35%, for the treatment of sewage into rivers and lakes or the bypass treatment of polluted water in rivers and lakes and the restoration of water ecology.