US 12,317,548 B2
Optimized proximity profile for strained source/drain feature and method of fabricating thereof
Chun-An Lin, Tainan (TW); Kuo-Pi Tseng, Hsinchu (TW); and Tzu-Chieh Su, Hsinchu (TW)
Assigned to TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD., Hsinchu (TW)
Filed by Taiwan Semiconductor Manufacturing Co., Ltd., Hsin-Chu (TW)
Filed on Aug. 9, 2023, as Appl. No. 18/446,998.
Application 18/446,998 is a continuation of application No. 17/978,576, filed on Nov. 1, 2022, granted, now 11,824,102.
Application 17/978,576 is a continuation of application No. 16/867,949, filed on May 6, 2020, granted, now 11,489,062, issued on Nov. 1, 2022.
Claims priority of provisional application 62/855,079, filed on May 31, 2019.
Prior Publication US 2023/0387259 A1, Nov. 30, 2023
This patent is subject to a terminal disclaimer.
Int. Cl. H01L 29/66 (2006.01); H01L 21/3065 (2006.01); H01L 29/08 (2006.01); H01L 29/417 (2006.01); H01L 29/78 (2006.01); H10D 30/01 (2025.01); H10D 30/62 (2025.01); H10D 30/69 (2025.01); H10D 62/00 (2025.01); H10D 62/13 (2025.01)
CPC H10D 62/021 (2025.01) [H01L 21/3065 (2013.01); H10D 30/024 (2025.01); H10D 30/6211 (2025.01); H10D 30/6219 (2025.01); H10D 30/797 (2025.01); H10D 62/151 (2025.01)] 20 Claims
OG exemplary drawing
 
1. A method comprising:
forming a semiconductor structure that extends from a substrate along a first direction, wherein the semiconductor structure has a height along the first direction and the semiconductor structure extends lengthwise along a second direction that is different than the first direction;
forming a gate structure over a first region of the semiconductor structure, wherein the gate structure extends lengthwise along a third direction that is different than the second direction, the gate structure includes a gate stack and gate spacers, and the gate spacers are disposed along sidewalls of the gate stack;
forming a source/drain trench in a second region of the semiconductor structure by:
performing a first anisotropic etch to provide the source/drain trench with a first depth along the first direction,
performing an isotropic etch that enlarges the source/drain trench along the second direction, wherein the isotropic etch extends the source/drain trench under one of the gate spacers and the isotropic etch implements a fluorine-and-chlorine-containing etch gas, and
performing a second anisotropic etch to extend the source/drain trench to a second depth along the first direction, wherein each of the first anisotropic etch and the second anisotropic etch implement a hydrogen-and-bromine-containing etch gas; and
forming an epitaxial semiconductor structure in the source/drain trench in the second region of the semiconductor structure, wherein the second region is adjacent to the first region.