CPC B32B 3/28 (2013.01) [B31F 1/07 (2013.01); B31F 5/04 (2013.01); B32B 29/002 (2013.01); B32B 37/0076 (2013.01); B32B 37/12 (2013.01); B32B 38/06 (2013.01); B32B 38/1808 (2013.01); D21F 11/006 (2013.01); D21H 27/002 (2013.01); D21H 27/30 (2013.01); D21H 27/32 (2013.01); B31F 2201/0764 (2013.01); B31F 2201/0766 (2013.01); B31F 2201/0787 (2013.01); B32B 2250/26 (2013.01); B32B 2307/726 (2013.01); B32B 2317/12 (2013.01); B32B 2555/00 (2013.01)] | 32 Claims |
1. A method of minimizing ply separation in a multi-ply tissue product comprising:
embossing a first tissue ply with a microemboss pattern having less than 125 microemboss elements per square inch, and an emboss penetration of at least about 0.029 inches;
applying glue to the tops of the microemboss elements;
embossing a second tissue ply with a decorative emboss pattern; and
bonding the first tissue ply to a second tissue ply to achieve a bond area of less than 0.020 square inches per square inch;
wherein the microemboss pattern is a continuous pattern that covers at least about 75% of the area of the first tissue ply.
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