CPC A61F 5/0118 (2013.01) [A61F 5/05866 (2013.01); B29C 33/3842 (2013.01); B29C 33/40 (2013.01); B29C 51/36 (2013.01); B29K 2875/00 (2013.01); B29L 2031/753 (2013.01); B33Y 80/00 (2014.12)] | 23 Claims |
1. A method of producing a custom medical splint or brace for immobilization of a selected region of a patient's body part, comprising the following steps:
producing a three-dimensional mold of a portion of the patient's body part comprising the selected region of the patient's body part onto which a desired medical splint or brace is to be placed;
after the producing the three-dimensional mold of the portion of the patient's body part, defining a three-dimensional shape of the desired medical splint or brace covering the selected region of the patient's body part onto which the desired medical splint or brace is to be placed;
generating a two-dimensional template of the desired medical splint or brace corresponding to the defined three-dimensional shape, wherein the two-dimensional template corresponds to unfolding in a two-dimensional plane of the three-dimensional shape of the desired medical splint or brace;
producing at least one plate of moldable material in accordance with the two-dimensional template of the desired medical splint or brace; and
molding the plate of moldable material onto the three-dimensional mold to shape the desired medical splint or brace.
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