| CPC A61N 1/05 (2013.01) [A61N 1/0534 (2013.01); H01R 24/58 (2013.01); A61N 1/36182 (2013.01); A61N 1/37217 (2013.01); B29C 45/14639 (2013.01); B29K 2075/00 (2013.01); B29K 2995/0056 (2013.01); B29L 2031/753 (2013.01); H01R 24/86 (2013.01); H01R 2201/12 (2013.01)] | 20 Claims |

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1. A medical lead system comprising:
a lead body including a distal end and a proximal end defining a longitudinal axis of the lead body, wherein the lead body comprises:
two or more preforms, wherein each preform includes one or more insulator portions and a lumen segment within the one or more insulator portions; and
an overmold between and adhered to the one or more insulator portions and the lumen segment of each preform of the two or more preforms;
a plurality of electrical conductors extending about the longitudinal axis of the lead body;
a plurality of segmented electrodes positioned around an outer perimeter of the lead body,
wherein each respective electrode of the plurality of segmented electrodes is electrically coupled to a respective electrical conductor of the plurality of electrical conductors,
wherein each segmented electrode of the plurality of segmented electrodes includes an outer curved surface defined by a perimeter that includes a curved portion having a radius of a curve of the curved portion,
wherein the plurality of segmented electrodes comprise one or more sets of segmented electrodes,
wherein each set of segmented electrodes includes two or more segmented electrodes secured to a respective insulator portion of the one or more insulator portions of the lead body, and
wherein the overmold defines at least one machined surface region formed by grinding at least a portion of the overmold.
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