US 11,981,784 B2
Preparation method and product of thermoplastic carbon fiber fabric prepreg
Bo Zhu, Dezhou (CN); Weiwei Cao, Dezhou (CN); Yongwei Wang, Dezhou (CN); and Anping Zhu, Dezhou (CN)
Assigned to SHANDONG KUANYUAN NEW MATERIAL TECHNOLOGY CO., LTD., Dezhou (CN)
Filed by SHANDONG KUANYUAN NEW MATERIAL TECHNOLOGY CO., LTD., Dezhou (CN)
Filed on Feb. 18, 2022, as Appl. No. 17/675,007.
Prior Publication US 2023/0265254 A1, Aug. 24, 2023
Int. Cl. C08J 5/24 (2006.01); B05D 1/02 (2006.01); B05D 3/00 (2006.01); B05D 3/12 (2006.01)
CPC C08J 5/243 (2021.05) [B05D 1/02 (2013.01); B05D 3/007 (2013.01); B05D 3/12 (2013.01); B05D 2518/00 (2013.01); C08J 2379/08 (2013.01)] 10 Claims
 
1. A method for preparing a thermoplastic carbon fiber fabric prepreg, comprising the following steps:
covering a carbon fiber fabric with a thermoplastic polyimide non-woven fabric to obtain a laminated structure, pressing the laminated structure together, then spraying polyphenylene sulfide nanoparticles onto the thermoplastic polyimide non-woven fabric, and carrying out a two-stage hot melting preparation process;
wherein the two-stage hot melting preparation process comprises: firstly, in a first stage, heating up to make the polyphenylene sulfide nanoparticles be melted and infiltrated into the carbon fiber fabric uniformly through pores on the thermoplastic polyimide non-woven fabric, and keeping a hot melting time of 5-10 minutes (min); and afterwards, in a second stage, heating up to make the thermoplastic polyimide non-woven fabric be melted and infiltrated into the carbon fiber fabric and cooling down after a duration of heat preservation to thereby prepare the thermoplastic carbon fiber fabric prepreg.